Honda Vtx 1800 F Service Manual
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81 lbf·ft (110 N·m , 11.2 kgf·m) 51 lbf·ft (69 N·m , 7.0 kgf·m) rear brake bracket bolt: rear axle nut: 182 If You Have a Flat Tire Taking Care of the Unexpected Installation Reassemble the removed parts in the reverse order of removal. Before installing the wheel, check that the wheel hub and final drive gear splines are coated with molybdenum disulf ide paste (USA only: Pro Honda Moly 60 Paste, or equivalent).Tighten the nuts and bolts to the specified torques: While installing the wheel, caref ully f it the brake disc between the brake pads to avoid damaging the pads. Install the side collar and position the wheel between the swingarm and the final drive gear case. Be sure the splines on the wheel hub f it into the final drive gear case.If a torque wrench was not used f or installation, see your Honda dealer as soon as possible to verif y proper assembly. Improper assembly may lead to loss of braking capability. Af ter installing the wheel, apply the brake several times. Check for free wheel rotation after the brake is released. Recheck the wheel if the brake drags or the wheel does not rotate f reely. 2. 3. 1. 04/08/11 14:49:53 31MCH630_191
183 If Your Engine Overheats Taking Care of the Unexpected Continuing to ride with an overheated engine can cause serious engine damage. Normally, the temperature of the coolant in the cooling system will rise to a level about midway between cold and boiling. Hot weather may cause the temperature to rise higher than normal. So will temporary stress such as climbing a hill. If you’re stuck in stop-and-go traf f ic, the temperature may climb some, but the radiator f an is designed to prevent overheating. Be aware of these variations.A steaming engine indicates a coolant leak. Shut the engine of f and wait until the steaming stops. Look f or a leak, but don’t touch the engine or radiator system. Let everything cool of f f irst. If there’s no obvious problem, leave the engine on so the f an and coolant circulating system can continue working. Monitor the temperature indicator. The indicator may turn of f after a brief stop with no load on the engine. If the coolant temperature indicator (page ) comes on f or no apparent reason, pull saf ely to the side of the road. If possible, park in a shady area.18 , 19 04/08/11 14:50:00 31MCH630_192
184 If Your Engine Overheats Taking Care of the Unexpected If the reserve tank is low or empty, don’t ride without adding coolant (page ). Af ter adding coolant, turn the engine on and check the temperature indicator. If the indicator doesn’t turn of f , do not ride. The engine needs repair. Transportyour motorcycle to a Honda dealer (page ). If the temperature drops to normal, check the coolant level. If it has gone down, add more coolant. If you are able to resume riding, continue to monitor the temperature indicator f requently. If there’s a mild leak, you can ride f or awhile, carefully watching the indicator. Be prepared to stop and add more coolant or water. If the leak is bad, transport your motorcycle to a Honda dealer (page ). Check the radiator fan. If the f an is not working, turn the engine of f . Open the f use box (page ) and check the radiator fan fuse. If the f use is blown, replace it with the proper (same rating) spare f use. Start the engine. If the temperature indicator comes on and stays on, turn the engine off. If the radiator f an is working, visually check the coolant level in the reserve tank, located just behind the crankcase. It isn’t necessary to touch the radiator system.187163 163 113 04/08/11 14:50:07 31MCH630_193
185 If the Low Oil Pressure Indicator Lights Taking Care of the Unexpected Continuing to ride with low oil pressure can cause serious engine damage. If you check your engine oil level regularly, you should never see the low oil pressure indicator while riding. Normally, it will only light momentarily when you turn the ignition switch ON. Occasionally, it may flicker at or near idling speed. Lowoilpressuremaybecausedbyanoil leak, a low oil level, or some problem in the engine’s lubrication system. If the indicator comes on while you’re riding, don’t ignore it. Pull saf ely to the side of the road. If possible, pull the clutch lever in and coast to a stop. Stop the engine as soon as it’s saf e to do so.Check for an oil leak. Then check the oil level. If necessary, add the recommended oil (page ) to the upper level mark. If you must leave your motorcycle to get oil, secure it as much as possible. Af ter adding oil, start the engine, and check that the low oil pressure indicator goes of f . Check f or a possible leak. If the indicator goes of f and there is no leak –– resume riding. If there is a leak –– do not ride the motorcycle until the leak is repaired by a Honda dealer.103 04/08/11 14:50:15 31MCH630_194
5A , 10A , 20A 30A 30A other fuses main fuse B main fuse A 186 If a Fuse Blows Taking Care of the Unexpected All of the electrical circuits on your motorcycle have fuses to protect them f rom damage caused by excess current f low (short circuit or overload). If something electrical on your motorcycle stops working, the f irst thing you should check for is a blown fuse. Determine f rom the chart on the circuit f use box cover which f use or f uses control that component. Check those f uses f irst, but check all the f uses bef ore looking elsewhere f or another possible cause of the problem. Replace any blown f uses and check component operation. To prevent an accidental short circuit, turn the ignition switch OFF bef ore checking or replacing the fuses. Recommended FusesMain fuse A (and spare) are located near the starter motor magnetic switch behind the lef t side cover. Main f use B is located behind the lef t side cover. The circuit f use boxes (including spare f uses) are located behind the right side cover. 1. 04/08/11 14:50:26 31MCH630_195
(1) MAIN FUSE (2) LEFT SIDE (4) (3) (3) blown fuse (5) (6) (1) main fuse A (2) main fuse A cover (4) spare main fuse (5) main fuse B (6) main fuse B cover 187 If a Fuse Blows Taking Care of the Unexpected Main Fuse Access: (cont’d) Pull main f use B out. If it is blown ( ), install spare main fuse ( ). To access main fuse B ( ), open the main f use B cover ( ). Close the main f use A cover. Pull main f use A out. If it is blown ( ), install spare main fuse ( ). To access main fuse A ( ), open the main f use A cover ( ). Remove the lef t side cover (page ). 3. 4. 5. 6. 7.2 2. 1 3 4 365 496, 98 04/08/11 14:50:38 31MCH630_196
CIRCUIT FUSE RIGHT SIDE (7) (9) (9) spare fuses(8) (8) blown fuse (7) fuse box covers 188 If a Fuse Blows Taking Care of the Unexpected Circuit Fuse Access:To check or replace a circuit fuse, pull the old f use out of its retaining clips. Look f or a burned wire inside the f use. If the f use is blown ( ), replace it with asparefuse( )ofthesameratingor lower. If you do not have a replacement f use with the proper rating f or the circuit, install one with a lower rating.Install the right side cover. Close the f use box covers. Remove the right side cover (page ). Close the main f use B cover. Install the lef t side cover. Open the f use box covers ( ).98 12. 13. 14. 9. 8. 10. 11. 797, 98 04/08/11 14:50:52 31MCH630_197
189 If a Fuse Blows Taking Care of the Unexpected Replacing a f use with one that has a higher rating greatly increases the chance of damage to the electrical system.If the replacement f use of the same rating burns out in a short time, there is probably a serious electrical problem on your motorcycle. Leave the blown f use in that circuit and have your motorcycle checked by your Honda dealer. If you do not have a spare f use and you cannot ride the motorcycle without f ixing theproblem,takeafuseofthesamerating or a lower rating f rom one of the other circuits that you can do without temporarily. If you replace a blown f use with a spare fuse that has a lower rating, replace the f use with the correct rating as soon as you can. Also remember to replace any spare f uses that were installed. 04/08/11 14:51:00 31MCH630_198
190 If You Crash Taking Care of the Unexpected Transporting Your Motorcycle, Personal saf ety is your f irst priority af ter any accident. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is saf e to continue riding. Call f or emergency assistance if needed. Also f ollow applicable laws and regulations if another person or vehicle is involved in the accident. If you decide you are capable of riding saf ely, caref ully inspect your motorcycle for damage and determine if it is safe to ride. Check the tightness of critical nuts and bolts securing such parts as the handlebar, control levers, brakes, and wheels.If there is minor damage, or you are unsure about possible damage, ride slowly and cautiously. Sometimes, crash damage is hidden or not immediately apparent, so you should have your motorcycle thoroughly checked at a qualified service facility as soon as possible. Also, be sure to have your Honda dealer check the f rame and suspension af ter any serious crash. If your motorcycle cannot be ridden, see page .163 04/08/11 14:51:06 31MCH630_199
191 If You Lose Your Key Taking Care of the Unexpected Be sure to record your key number in the Quick Reference section at the rear of the manual. You’ll need this number to have a duplicate key made. A lost key won’t be a problem if you take preventative action. Store one duplicate key in a saf e place at home and carry a second duplicate in your wallet.If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer you purchased your Honda f rom. They may have it listed in their records. If they don’t, transport your motorcycle to them or the nearest Honda dealer. The dealer will probably have to remove the ignition switch assembly to f ind the key number so they can make a key for you. 04/08/11 14:51:12 31MCH630_200