Honda 99 Outboard Owners Manual
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Page 71
SERVICING YOUR HONDA OUTBOARD MOTOR Propeller Replacement Removal Before replacing the propeller, remove the clip from the engine stop switch to prevent any possibility of the engine being started while you are working with the propeller. The propeller blades may have sharp edges, so wear heavy gloves to protect your hands. Remove the cotter pin, unscrew the castle nut, remove the washer, then remove the propeller and thrust washer. Installation THRUST WASHER COTTER PIN I. Install the...
Page 72
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your outboard motor troublefree and looking good. The following steps will help to keep rust and corrosion from impairing your outboard motor’s function and appearance, and will make the engine easier to start when you USC the outboard motor again. Cleaning and Flushing Thoroughly clean and flush the outboard motor with fresh water after operation in dirty water or salt water. Cleaning Wash the outside of the...
Page 73
STORAGE Flushing Without the Honda Garden Hose Adapter It is necessary to run the engine during the flushing procedure. For safety, remove the propeller from the outboard motor (p. 69). ANTI-CAVITATION PLATE I. Place a container under the outboard motor, and fill it with clean, fresh water. The water level must be at least 2 inches above the antiventilation plate. 1~0TlCEl Running the engine without good water circulation can cause overheating and water pump damage. Damage caused by...
Page 74
STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your fuel tank and carburetor deteriorates during storage, you may need to have the carburetor and other fuel system components serviced or replaced. The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend, your...
Page 75
STORAGE Engine Oil STORAGE PRECAUTIONS I. 2. 3. 4. 5. Change the engine oil and the oil filter (p.56 - 57). Remove the spark plugs (p.62), and remove the clip from the engine or emergency stop switch. Select a well-ventilated storage area. If possible, avoid storage areas with high humidity. Pour a tablespoon (5 - 10 cc) of clean engine oil into each cylinder. Pull the starter rope several times to distribute the oil in the cylinders. Reinstall the spark plugs (p.63). u CARRYING HANDLE...
Page 76
STORAGE Store the outboard motor either vertically or horizontally with the tiller handle side up. t ----- PROTECTOR CASE PROTECTOR If storing horizontally, be sure to fold the tiller handle, and the outboard motor rests on its case protectors. Be sum all water has drained from the outboard motor before placing it on its side, so no residual water can enter the engine exhaust port. Any other horizontal storageposition may CUIISL’ damage lx- ail leakage. Cover the outboard motor to keep out...
Page 77
TRANSPORTING WITH OUTBOARD MOTOR INSTALLED ON BOAT When trailering a boat with the outboard motor attached, leave the engine in the normal running position, if possible, and tighten the steering friction lever securely (p.46). If there is insuffrcient road clearance in the normal running position, then tilt the outboard motor and use a motor support bar, or remove the outboard motor from the boat. Refer to the manufacturer’s instructions for using a motor support bar. MOTOR SUPPORT BAR...
Page 78
TAKING CARE OF UNEXPECTED PROIBLEMS ELECTRIC STARTER WILL NOT OPERATE I. Check battery. 2. Check fuses. 3. Use emergency starting procedure (p. 40), then take outboard motor to an authorized Honda Marine dealer, or refer to the shop manual. Possible Cause Battery connections loose or corroded. Battery discharged. Fuse(s) burnt out. Starter malfunction, switch malfunction, or electrical problem in the starting circuit. Correction Clean and tighten battery connections. Recharge battery....
Page 79
TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START I. Check emergency stop switch clip. 2. Check control positions. Possible Cause Clip not inserted in stop switch. Gearshift lever or control lever not in neutral position. Choke OPEN (tiller-handle and manual choke type). Throttle grip not in START position (tiller-handle type). Fast idle lever raised (side-mount type). Correction Insert clip in stop switch. Shift to neutral (p.15). Pull choke knob to CLOSED position, unless engine...
Page 80
TAKING CARE OF UNEXPECTED PROIBLEMS Fuel vent closed (portable fuel tank). Open fuel tank vent (p.24). Fuel hose not primed. Fuel pump filter or fuel tank filter clogged. Squeeze priming bulb (p.33). Replace fuel filters (p. 65). Bad fuel; boat stored without treating or draining gasoline, or refueled with bad gasoline. Drain fuel tank and carburetors (p.72). Refill with fresh gasoline (p.64). 4. Remove and inspect spark plugs. Spark plugs faulty, fouled or improperly Clean, gap or replace...