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Global Garden Products Lawn Mower 63 63M Instructions Manual

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Page 51

© by GLOBAL GARDEN PRODUCTS
63
7.7.2
RECHARGE CIRCUIT CHECK



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WORKSHOP MANUAL
page from 
2006to  ••••
7.7 RECHARGE CIRCUIT CHECK  (➤Only in electric start models)
The recharge system serves to supply a flow of current to the battery at voltage of about 14 -16 Volts. A faulty
system may charge the battery poorly (needing frequent recharges).
Before checking the recharge circuit, make sure that:
– the connections are correct;
– the earth connections are firmly attached;
– the battery is...

Page 52

7.8 CARE AND MAINTENANCE OF THE SEALED BATTERY  (➤Only in electric start models)
A) General information
In a sealed “dual” battery, the electrolyte for each element is carefully measured out during manufacture and
is sealed at source, in order to ensure maximum performance during the battery’s entire life.
With a battery of this type, it is not necessary to add water or acid, and the cover must never be opened or
removed.
B) Advice for correct use
To keep the battery performing at optimum levels and to...

Page 53

© by GLOBAL GARDEN PRODUCTS
63
7.9.1
FITTING SAFETY MICROSWITCHES



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WORKSHOP MANUAL
page from 
2002to  ••••
3/2003
7.9 FITTING SAFETY MICROSWITCHES
IMPORTANT
Since the microswitches should always function correctly, it is important to follow the exact assembly
positions by referring to the drawings indicating the various usages.
A 
= Free
B = Activated
15 mm
AB
2 ÷ 6 mm
1
Adjust the seat safety microswitch (1)only by
changing the position of the cam 
(2), after loosening
the two fixing...

Page 54

© by GLOBAL GARDEN PRODUCTS03/2006
63
7.10.2
ELECTRICAL DIAGRAMS



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WORKSHOP MANUAL
page from 
2006to  ••••
1Electronic card2Engine2aGenerator2bStarter motor2cMotor stop3Battery4Starter relay5Key ignition switch6Blade microswitch7Grass-catcher microswitch8Seat microswitch9Neutral microswitch10Recharger connector11Brake microswitch12Fuse (10 A)
CABLE COLOURS
BK
BlackBLBlueBRBrownGYGreyRERedVIVioletWHWhiteYEYellow
689711
5
CN1
WH
BL
BK
BK RE
BL RE
RERE
REBR
BL
BR
BK
BK
BK
BKGY
GY VI
VI
16
8
7
9...

Page 55

© by GLOBAL GARDEN PRODUCTS03/2006
63
7.10.2
ELECTRICAL DIAGRAMS



2 / 2
WORKSHOP MANUAL
page from 
2006to  ••••
1Electronic card2Engine2cMotor stop6Blade microswitch7Grass-catcher microswitch8Seat microswitch9Neutral microswitch11Brake microswitch
CABLE COLOURS
BK
BlackBLBlueBRBrownGYGreyVIVioletYEYellow
689711
BRBL
BR
BK
BK
BK
BKGY
VI
16
8
7
9
2
BK
NC - 3
NO - 2C
BK
BR1
2
GY BR
VI BL
6
5
3
BK
12CN2
NC - 3
NO - 2C
NC - 3
NO - 2C
BK 4
NC
C
CN1
63
52
41
c
11YE
BK
BK
NC - 3
NO - 2C
27722357/0 (B&S)...

Page 56

© by GLOBAL GARDEN PRODUCTS
63
8.1.1
SUMMARY OF TIGHTENING TORQUES



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WORKSHOP MANUAL
page from 
2002to  ••••
8.1 SUMMARY OF TIGHTENING TORQUES
Below are the specified tightening torques for the
fixing bolts on the main parts. 
1Engine screws  ................................ 25 ÷ 30 Nm
2Clutch screw  .................................. 55 ÷ 65 Nm
3Blade nuts  ...................................... 60 ÷ 65 Nm
4Nuts for fixing supports to frame  ... 10 ÷ 15 Nm
Every section in this manual gives...

Page 57

© by GLOBAL GARDEN PRODUCTS
63
8.2.0
SUMMARY OF MAIN ASSEMBLY AMOUNTS AND CHECKS



1 / 3
WORKSHOP MANUAL
page from 
2002to  ••••
8.2 SUMMARY OF MAIN ASSEMBLY AMOUNTS AND CHECKS
1
Frame
2Cutting deck
3Steering geometry
6Assembly of steering tie-rods
6Tie-rod connecting steering steering stub axles
4Drive belt development
7Assembly of gear lever rod
3/2002  

Page 58

© by GLOBAL GARDEN PRODUCTS
63
8.2.0
SUMMARY OF MAIN ASSEMBLY AMOUNTS AND CHECKS



2 / 3
WORKSHOP MANUAL
page from 
2002to  ••••
3/2002
2
3   

Page 59

© by GLOBAL GARDEN PRODUCTS
63
8.2.0
SUMMARY OF MAIN ASSEMBLY AMOUNTS AND CHECKS



3 / 3
WORKSHOP MANUAL
page from 
2002to  ••••
3/2002
6
7
45     

Page 60

© by GLOBAL GARDEN PRODUCTS
63
8.3.1
SPECIAL TOOLS



1 / 1
WORKSHOP MANUAL
page from 
2002to  ••••
8.3 SPECIAL TOOLS
1
60700000/0 (Steel)
260700001/0 (Steel)
360800031/0 (Bronze)
460205002/0 (Steel)
1164
Ø 30Ø 40 ÷ 42Ø 28
75
3
60
20
32
60
20
32
60
20
26
60
20
26
3/2003
1
2
3
16514058384
38
3,54
2005 x 45°
35
26,4 +0,229,541
Smusso 1 x 45° su tutti i lati
20
450
R=17,6
4 
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