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Global Garden Products Lawn Mower 63 63M Instructions Manual

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Page 31

© by GLOBAL GARDEN PRODUCTS
63
6.3.1
REPLACEMENT OF THE STEERING COMPONENTS



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WORKSHOP MANUAL
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2002to  ••••
6.3 REPLACEMENT OF THE STEERING 
COMPONENTS
Remove the wheel cover [see 5.1].
Position the machine vertically [see 2.4].
NOTE
The vertical position allows greater visibility of the
steering components.
Unhook the spring 
(1)which holds the pinion (2)
and lift the column (3)in order to pull out the pin (4)
and remove the pinion (2).
Take out the split pin 
(5)that fastens...

Page 32

© by GLOBAL GARDEN PRODUCTS
63
6.4.2
REPLACEMENT OF THE BLADE ENGAGEMENT CLUTCH



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WORKSHOP MANUAL
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2003to  ••••
6.4 REPLACEMENT OF THE BLADE
ENGAGEMENT CLUTCH
NOTE
The clutch has a dual function of engaging the
blade and stopping it at the moment of disengage-
ment.
In the case of any fault deriving from the deteriora-
tion or wear of the friction surface, replace the outer
clutch element.
Position the machine vertically [see 2.4].
Dismantle the blade [see 4.7].
Remove the guard...

Page 33

nents other than those due to the action of the inter-
nal springs; otherwise both parts must be replaced
(
9aand 9c).
On assembly, check that the peg 
(10)fits securely in
the slot (
11)of the reaction arm.
Tighten the screws 
(7) and (8)to the amount shown.
Refit the blade [see 4.7] by tightening the nuts to
the amount shown.
Adjust the blade engagement [see 4.1].
Tightening torques
7Screws for blade bracket   ................ 25 ÷ 30 Nm
8Clutch screw   ................................... 55 ÷ 65 Nm...

Page 34

© by GLOBAL GARDEN PRODUCTS
63
6.5.0
REPLACEMENT OF THE DRIVE BELT



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WORKSHOP MANUAL
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2002to  ••••
6.5 REPLACEMENT OF THE DRIVE BELT
Position the machine vertically [see 2.4].
Dismantle the blade engagement clutch [see
6.4].
Remove the pulley 
(1)from the engine shaft, using
an extractor if dismantling proves difficult.
In this case, close the threaded hole 
(2)of the
engine shaft with a screw, to prevent the extractor
from damaging the internal thread.
Put the machine back on a...

Page 35

© by GLOBAL GARDEN PRODUCTS
63
6.6.1
REPLACEMENT OF THE ACCELERATOR CABLE



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WORKSHOP MANUAL
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6.6 REPLACEMENT OF THE ACCELERATOR
CABLE
Remove the plate (1)underneath the cover, which
secures the cable 
(2)and disconnect the end of the
wire 
(3a)from the accelerator lever (4).
On the engine side, loosen the terminal 
(5), discon-
nect the end of the wire 
(3b)carburettor lever (6)
and remove the cable (2).
On assembly, put the accelerator lever in the
«STARTER» position...

Page 36

© by GLOBAL GARDEN PRODUCTS
63
6.7.0
REPLACEMENT OF THE BLADE ENGAGEMENT CABLE



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WORKSHOP MANUAL
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2002to  ••••
6.7 REPLACEMENT OF THE BLADE
ENGAGEMENT CABLE
Remove the wheel cover  [see 5.1].
Disengage the blade to loosen the cable.
Loosen the adjusting nut 
(1)and take it out of its
seat.
Unhook the end
(2)of the cable (3)from the
engagement control lever hole 
(4).
Position the machine vertically [see 2.4].
Remove the blade [see 4.7].
Remove the protection cover 
(5)secured by...

Page 37

© by GLOBAL GARDEN PRODUCTS
63
6.8.1
REPLACEMENT OF THE BRAKE CABLE



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WORKSHOP MANUAL
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6.8 REPLACEMENT OF THE BRAKE CABLE
Remove the collector channel [see 5.2].
Remove the wheel cover [see 5.1].
Disengage the parking brake to loosen the cable.
Loosen the adjuster 
(1)and unhook the terminal (2)
of the control cable (3)from the lever (4).
Unhook the end 
(5)of the cable (3)from the pedal
hole 
(6)and pull out the cable.
On assembly, check that the cable
(3)is hooked...

Page 38

© by GLOBAL GARDEN PRODUCTS
63
6.9.0
REPLACEMENT OF THE DRIVE ENGAGEMENT CABLE



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WORKSHOP MANUAL
page from 
2002to  ••••
6.9 REPLACEMENT OF THE DRIVE
ENGAGEMENT CABLE
Remove the collector channel [see 5.2].
Remove the wheel cover  [see 5.1].
Disengage the parking brake to loosen the cable.
Loosen the adjusting nut
(1)and unhook the spring
(2) of the drive engagement cable (3)from the
stretcher lever 
(4).
Unhook the end 
(5) of the cable (3)from the pedal
hole 
(6) and pull out the cable....

Page 39

© by GLOBAL GARDEN PRODUCTS
63
6.10.1
REPLACEMENT OF THE BRAKE PADS AND LEVER



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WORKSHOP MANUAL
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2003to  ••••
6.10 REPLACEMENT OF THE BRAKE PADS
AND LEVER
Remove the rear left wheel [see 6.1].
Remove the engine housing and loosen the adjuster
(1).
Disconnect the control cable 
(2), loosen the nut (3),
remove the lever pin 
(4)and disconnect the rod (5).
Unhook the return spring 
(6)of the lever (7)and
remove the two snap rings
(8). Pull out the two pins
(9)supporting the caliper...

Page 40

© by GLOBAL GARDEN PRODUCTS
63
6.10.1
REPLACEMENT OF THE BRAKE PADS AND LEVER



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WORKSHOP MANUAL
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2003to  ••••
(7)does not have too much play in relation to the
nut screw 
(14). If so, replace both components.
Remount the components of the caliper unit 
(10),
following the steps shown and taking care to posi-
tion the metal plate 
(15)correctly between the
screw
(13) and the pad (12a).
When screwing down the nut screw, remember to
rotate the lever by 360° to obtain the correct...
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