Global Garden Products Lawn Mower 63 63M Instructions Manual

The Manufacturer reserves the right to make any necessary improvements to the product of a technical or
commercial nature. There may be, therefore, differences between the various series of machines and the infor-
mation given here, though the basic features and repair methods will remain the same.
© by GLOBAL GARDEN PRODUCTS - No use of the illustrations or duplication, reproduction or translation,
even partial, of the texts in this document may be made without explicit authorization.
WORKSHOP
MANUAL...

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i.2
INDEX





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WORKSHOP MANUAL
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3/2006
MAIN CHAPTERS
1. Rules and procedures for Service Centres 
This chapter covers all the main aspects of the
relationship between the manufacturer and the
service centres.
A close collaboration between the manufacturer
and the service centres is conclusive for solving
problems in the most effective way as well as
maintaining an image of efficiency and reliability.
Compliance with these brief and simple...

4.50Steering geometry adjustment
4.60Blade alignment check
4.70Sharpening and balancing the blade
5.11Removal of the wheel cover
5.20Removal of the collector channel
5.32Removal of the cutting deck
5.40Removal of the engine
5.51Removal of the transmission unit
6.10Replacement of tyres and wheels
6.20Replacement of the front wheel bushes
6.31Replacement of the steering components
6.42Replacement of the blade engagement clutch
6.50Replacement of the drive belt
6.61Replacement of the accelerator cable...

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ii.2
INTRODUCTION





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WORKSHOP MANUAL
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INTRODUCTION
This manual has been compiled to help Service
Centres with the maintenance, dismantling and
repair of the following versions of “Rider” 63 riding
mower:
– 
electric start models;
– manual start models.
Each page of this manual states the following infor-
mation:
A)Machine or machine series to which the page
applies.
B)Page number, specifically: 
–the first two figures separated by a...

1.1 IDENTIFICATION AND PROCEDURES
A) Identification
1) Machine
Each machine has a label attached(1) under the
driver’s seat which shows the technical specifica-
tions, the model and the serial number.
The model and serial number must be shown on
each repair sheet when requests are made
under guarantee, and are indispensable for
spare part orders.
2) Motor
The engine is made to precise technical specifica-
tions which differentiate it from similar products by
this Manufacturer
The serial number on the...

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63
2.1.1
SAFETY REGULATIONS





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WORKSHOP MANUAL
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2.1 SAFETY REGULATIONS
A) Qualification of operators
All maintenance, disassembly and repairs must be
carried out by expert mechanics who are familiar
with all the accident prevention and safety regula-
tions after reading through the procedures in this
manual.
B) Safety measures
All the machines are manufactured in accordance
with the strict European safety regulations in force.
To...

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63
2.2.1
TOOLS





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2.2 TOOLS
All work can be carried out using the tools normally
available from a good workshop. However, it is
advisable to have a set of special tools 
(1 ÷ 4),
which are already part of a set (Code 82180040/2),
or  which can be made following the instructions
given in chapter 8.3.
These tools 
(1 ÷ 4)are to be used whenever the
symbol «#» is given in this text.
1.Blocks H = 26 mm for adjusting the...

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63
2.3.1
LIFTING





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2.3 LIFTING
The machine must never be lifted using a hoist
or other lifting equipment which uses cables.
A) Front
ONCE THE PARKING BRAKE HAS BEEN
ENGAGED, the machine can be lifted using a jack
which pushes on the underside of the frame. Place
a wooden block 
(1)between the base of the jack
and the frame and check that the free movement of
the front spring equaliser has not been obstructed.
B) Rear
Place a...

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2.4.1
POSITIONING THE MACHINE VERTICALLY





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2.4 POSITIONING THE MACHINE VERTICALLY
For easier access to the lower part of the machine it
is possible to lift it vertically.
WARNING! Two people will be needed for this
job. When lifting the front of the machine, only
grip the firm parts (like the seat or frame, etc.)
and NEVER the plastic parts of the body.
Empty the fuel tank.
Put the machine onto a flat and firm...

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2.5.1
PRACTICAL HINTS





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2.5 PRACTICAL HINTS
A) Fitting snap rings
“Benzing” snap rings(1)have a rounded edge on
one side and a sharp edge on the other.
For maximum grip, the rounded part needs to be
facing towards the element to be held
(2), with the
sharp edges on the outside.
B) Joint pivot pins
There are a large number of pivot pins, usually con-
nected to rods, that need to be able to move in var-
ious directions.
A...