Global Garden Products Lawn Mower 63 63M Instructions Manual

Loosen the terminal (19)securing the accelerator
cable
(20) to the engine and disconnect the end of
the wire 
(21)from the carburettor lever (22).
➤ In electric start models: disconnect the bat-
tery connector 
(23) and dismantle the starter unit
(24)after removing the protective cap(25) and
the nut 
(26). 
We advise against disconnecting the electric
cable terminals from the starter unit, as it could
result in assembly errors.
➤ In manual start models:remove the mask
(27)and the peg (28)to free the...

© by GLOBAL GARDEN PRODUCTS
63
5.2.0
REMOVAL OF THE COLLECTOR CHANNEL





1 / 1
WORKSHOP MANUAL
page from 
2002to  ••••
3/2002
5.2 REMOVAL OF THE COLLECTOR CHANNEL
Removing the channel is necessary for:
–adjusting the brake;
–adjusting the drive engagement.
The channel(1)can be removed by pulling out one
of the two split pins
(2)that hold the pin (3).
The first part of the channel protects the blade.
When refitting the channel, always fit the two
split pins first and replace any that look
deformed...

5.3 REMOVAL OF THE CUTTING DECK
The cutting deck needs to be removed in order to
reach the engine.

Remove the collector channel [see 5.2].

Remove the wheel cover  [see 5.1].
Empty the fuel tank by disconnecting the pipe 
(1)
from the petrol filter (2) after removing the clamp (3),
taking care not to cause a petrol leak.  
Loosen the blade engagement adjusting nut
(4).
➤ In electric start models:disconnect the
engine stop connector 
(5).
➤ In manual start models: disconnect the con-
nectors 
(5)of the...

© by GLOBAL GARDEN PRODUCTS
63
5.3.2
REMOVAL OF THE CUTTING DECK





2 / 3
WORKSHOP MANUAL
page from 
2002to  ••••
Take off the guard (12)secured by five screws (13)
and release the spring (14)from the clutch (16).

Put the machine back on a flat surface [see 2.4].
Engage the parking brake to loosen the drive belt.
Loosen the two nuts
(17), remove the guide pulley
(18)and free the belt (19)from the pulley (20).
Loosen the adjusting nut 
(21)and release the spring
(22)from the drive engagement and...

© by GLOBAL GARDEN PRODUCTS
63
5.3.2
REMOVAL OF THE CUTTING DECK





3 / 3
WORKSHOP MANUAL
page from 
2002to  ••••
the three pins come out of their trace rods, and rest
it on the work surface.
Lift the front of the machine to pull the entire cutting
deck out of the engine.
Move the flat lifting lever to position «1» and lock it
in this position with pliers to prevent it from shifting
during the operations that follow.
Follow the previous steps in reverse to refit the cut-
ting deck, whilst checking...

© by GLOBAL GARDEN PRODUCTS
63
5.4.0
REMOVAL OF THE ENGINE





1 / 1
WORKSHOP MANUAL
page from 
2002to  ••••
5.4 REMOVAL OF THE ENGINE
The engine can only be dismounted after remov-
ing the cutting deck.
Since there are different types of drive, the steps
described below refer to typical or similar opera-
tions for all engines.

Remove the clutch [see 6.4].

Remove the cutting deck [see 5.3].
Find and undo all the screws fastening the engine to
the cutting deck, grip the engine firmly and lift it...

© by GLOBAL GARDEN PRODUCTS
63
5.5.1
REMOVAL OF THE TRANSMISSION UNIT





1 / 2
WORKSHOP MANUAL
page from 
2003to  ••••
5.5 REMOVAL OF THE TRANSMISSION UNIT
The transmission unit consists of the gear change,
chain drive, differential, brake and axle shaft,
which are fitted on a bracket.
It always needs to be removed from the machine if
one of the above components needs repairing or
replacing.

Remove the collector channel [see 5.2].
Position the two blocks 
(1) of approx. 120 mm
underneath the two...

© by GLOBAL GARDEN PRODUCTS
63
5.5.1
REMOVAL OF THE TRANSMISSION UNIT





2 / 2
WORKSHOP MANUAL
page from 
2003to  ••••
The transmission unit is fastened to the frame by
four screws
(17)with their nuts (18). Carefully
loosen and unscrew the four nuts
(18)of the sup-
ports 
(18), keeping it supported to prevent it from
falling.
On assembly, follow the steps described in reverse.
NOTE
It is advisable to reposition the tie-rod(12)before
fully tightening the nuts 
(18)of the right-hand sup-
port....

© by GLOBAL GARDEN PRODUCTS
63
6.1.0
REPLACEMENT OF TYRES AND WHEELS





1 / 1
WORKSHOP MANUAL
page from 
2002to  ••••
3/2002
6.1 REPLACEMENT OF TYRES AND WHEELS
A) Tyres
The tyres used are of the traditional type with an air
chamber, so every repair after a puncture must be
done by a tyre specialist, according to the methods
used for this type of tyre.
After replacing one or more tyres or the wheels, it is
always necessary to check the tyre pressure and
the alignment of the cutting deck [see...

© by GLOBAL GARDEN PRODUCTS
63
6.2.0
REPLACEMENT OF THE FRONT WHEEL BUSHES





1 / 1
WORKSHOP MANUAL
page from 
2002to  ••••
3/2002
6.2 REPLACEMENT OF THE FRONT WHEEL
BUSHES

Dismantle the front wheel [see 6.1].
The front wheels bushes 
(1)are force splined into
the rim hub.
In order to remove a bush, use a 10 -12 mm diame-
ter round bar 
(2)inserted from the opposite side
and hit it with a hammer around the internal circum-
ference.
Insert the new bush using a plastic mallet or a
bronze pad
(3)#...