Ford Mondeo 4 Owners Manual
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Wiring diagrams 12•51 12 Diagram 27: Instrument interface control
Wiring diagrams 12•53 12 Diagram 29: ABS with traction control
12•54 Wiring diagrams Diagram 30: Adaptive damping system
Wiring diagrams 12•55 12 Diagram 31: Heated seats and driver’s seat electric adjustment
12•56 Wiring diagrams Diagram 32: Driver and passenger air bags
Wiring diagrams 12•57 12 Diagram 33: Radio/cassette (with amplifier)
12•58 Wiring diagrams Diagram 34: Radio/cassette and CD player (with subwoofer)
Introduction A selection of good tools is a fundamental requirement for anyone contemplating the maintenance and repair of a motor vehicle. For the owner who does not possess any, their purchase will prove a considerable expense, offsetting some of the savings made by doing-it-yourself. However, provided that the tools purchased meet the relevant national safety standards and are of good quality, they will last for many years and prove an extremely worthwhile investment. To help the average owner to decide which tools are needed to carry out the various tasks detailed in this manual, we have compiled three lists of tools under the following headings: Maintenance and minor repair, Repair and overhaul, and Special. Newcomers to practical mechanics should start off with the Maintenance and minor repairtool kit, and confine themselves to the simpler jobs around the vehicle. Then, as confidence and experience grow, more difficult tasks can be undertaken, with extra tools being purchased as, and when, they are needed. In this way, a Maintenance and minor repairtool kit can be built up into a Repair and overhaultool kit over a considerable period of time, without any major cash outlays. The experienced do-it- yourselfer will have a tool kit good enough for most repair and overhaul procedures, and will add tools from the Specialcategory when it is felt that the expense is justified by the amount of use to which these tools will be put. Maintenance and minor repair tool kit The tools given in this list should be considered as a minimum requirement if routine maintenance, servicing and minor repair operations are to be undertaken. We recommend the purchase of combination spanners (ring one end, open-ended the other); although more expensive than open- ended ones, they do give the advantages of both types of spanner. MCombination spanners: Metric - 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 19, 21, 22, 24 & 26 mm MAdjustable spanner - 35 mm jaw (approx) MTransmission drain plug key (Allen type) MSet of feeler gauges MSpark plug spanner (with rubber insert) MSpark plug gap adjustment tool MBrake adjuster spanner (where applicable) MBrake bleed nipple spanner MScrewdrivers: Flat blade - approx 100 mm long x 6 mm dia Cross blade - approx 100 mm long x 6 mm dia MCombination pliers MHacksaw (junior) MTyre pump MTyre pressure gauge MOil can MOil filter removal tool MFine emery cloth MWire brush (small) MFunnel (medium size) Repair and overhaul tool kit These tools are virtually essential for anyone undertaking any major repairs to a motor vehicle, and are additional to those given in the Maintenance and minor repairlist. Included in this list is a comprehensive set of sockets. Although these are expensive, they will be found invaluable as they are so versatile - particularly if various drives are included in the set. We recommend the half- inch square-drive type, as this can be used with most proprietary torque wrenches. If you cannot afford a socket set, even bought piecemeal, then inexpensive tubular box spanners are a useful alternative. The tools in this list will occasionally need to be supplemented by tools from the Special list: MSockets (or box spanners) to cover range in previous list MReversible ratchet drive (for use with sockets) (see illustration) MExtension piece, 250 mm (for use with sockets) MUniversal joint (for use with sockets) MTorque wrench (for use with sockets) MSelf-locking grips MBall pein hammer MSoft-faced mallet (plastic/aluminium or rubber) MScrewdrivers: Flat blade - long & sturdy, short (chubby), and narrow (electrician’s) types Cross blade - Long & sturdy, and short (chubby) types MPliers: Long-nosed Side cutters (electrician’s) Circlip (internal and external) MCold chisel - 25 mm MScriber MScraper MCentre-punch MPin punch MHacksaw MBrake hose clamp MBrake bleeding kit MSelection of twist drillsMSteel rule/straight-edge MAllen keys (inc. splined/Torx type) (see illustrations) MSelection of files MWire brush MAxle stands MJack (strong trolley or hydraulic type) MLight with extension lead Special tools The tools in this list are those which are not used regularly, are expensive to buy, or which need to be used in accordance with their manufacturers’ instructions. Unless relatively difficult mechanical jobs are undertaken frequently, it will not be economic to buy many of these tools. Where this is the case, you could consider clubbing together with friends (or joining a motorists’ club) to make a joint purchase, or borrowing the tools against a deposit from a local garage or tool hire specialist. It is worth noting that many of the larger DIY superstores now carry a large range of special tools for hire at modest rates. The following list contains only those tools and instruments freely available to the public, and not those special tools produced by the vehicle manufacturer specifically for its dealer network. You will find occasional references to these manufacturers’ special tools in the text of this manual. Generally, an alternative method of doing the job without the vehicle manufacturers’ special tool is given. However, sometimes there is no alternative to using them. Where this is the case and the relevant tool cannot be bought or borrowed, you will have to entrust the work to a franchised garage. MValve spring compressor (see illustration) MValve grinding tool MPiston ring compressor (see illustration) MPiston ring removal/installation tool (see illustration) MCylinder bore hone (see illustration) MBalljoint separator MCoil spring compressors (where applicable) MTwo/three-legged hub and bearing puller (see illustration) REF•1 Sockets and reversible ratchet driveSpline bit set Tools and Working Facilities