Christie Projector Roadie HD+35K User Manual

							Section 2: Installation and  Setup 
Roadie HD+35K User Manual2-45020-100340-02 Rev. 1  (01-2010)
3. Adjust the vertical boresight bolt (Figure 2-50) using one allen key to hold 
the bottom hex screw and another to turn the adjustment bolt above it. 
Adjust as necessary to direct or aim the lens toward the edge of the image 
which focused too close to the lens. When both top and bottom appear 
equally blurry, re-focus at the top of the screen.
4. Adjust vertical offset to re-center the image on the screen.
5. Repeat steps 8 and 9 until the top and bottom of screen are both well 
focused. 
6.Refocus. Although all sides of the image should now be in focus, the center 
of the image will be slightly blurry at this point. Refocus at center of image. 
The goal is good focus at center and on all sides.
7. Adjust the lock screw to lock in place, and check boresight again.
2.12.4 Add Anamorphic Lens
If present, swing the anamorphic lens in position in front of the primary lens. It should magnify in the 
horizontal direction only, stretching the image straight across the screen-this requires that its aperture (visible 
within the lens) be vertically aligned with the screen. If the image appears skewed, loosen the locking ring on 
the anamorphic lens and rotate the lens as necessary until the wide image is horizontal.
1.Focus primary lens. With the anamorphic lens in place, re-focus the primary lens. The goal is good focus 
at center and on all sides.
2.Focus anamorphic lens. If horizontal focus in the image needs improvement, focus the anamorphic lens 
too-rotate its barrel, as needed.
For more information, refer to Section 3.14 Working with the Lenses
.
2.13 Internal Optical Adjustments
In rare instances, shipping and handling may affect the precise factory alignments of one or more optical 
components-as a final step during installation, a trained installer may want to adjust the fold mirror and/or 
convergence of the DMDs as described here. In addition, for certain applications and sites you may prefer 
images having increased contrast ratio and/or the widest possible color gamut, both of which require the 
addition of internal optical components (sold separately) that will slightly reduce brightness. 
NOTE: A Christie accredited service technician is required.
2.13.1 Contrast Ratio Adjustment
To achieve increased Contrast Ratio, and if desired, the standard F# Aperture installed at the factory can be 
replaced with an optional smaller aperture that improves contrast ratio while slightly limiting brightness.   
NOTES: 1) Some lamps may be incompatible with some apertures, and it is therefore advised that you use only the 
size(s) recommended for the lamp currently installed in the projector. Follow the installation instructions 
provided with the F# Aperture Kit.
 2)The size of any smaller aperture is clearly labeled along its top edge. 
The factory-installed standard-size aperture (for maximum brightness) is not labeled.
AdjustV Boresight
BoltLock
 Figure 2-50  Adjusting
Top/Bottom Boresight 
						

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Section 2: Installation and  Setup 
2.13.2 Color Gamut Adjustment
For the widest color gamut, install the Yellow Notch Filter (optional) inside the projector, near the lens 
opening. Adjust to match a known standard, such as x=0.265, y=0.690, or as desired. In applications where 
maximum brightness is preferred over increased color gamut, do not add the Yellow Notch Filter (this is the 
factory default).
2.13.3 Maximizing Brightness
Do not use either the optional Yellow Notch Filter or a small-diameter high-contrast F# Aperture option in the 
projector to achieve maximum brightness. This is the factory-default configuration. Also, make sure a 
standard high-brightness lens is used.
2.13.4 DMD Convergence
A convergence problem is evident when one or more projected colors (red/green/blue) appears misaligned 
when examined with a proper convergence test pattern. Normally the 3 colors should overlap precisely to form 
pure white lines throughout the image and one or more poorly converged individual colors may appear 
adjacent to some or all of the lines. A Christie accredited service technician can correct as described on the 
color Convergence Instructions label provided inside the projection head. 
NOTE: Custom Convergence Kit required (available separately).
2.13.5 Fold Mirror Adjustment
If a corner or edge of an image is missing, this may indicate that the fold mirror has become misaligned with 
the rest of the optical system and cannot reflect all data properly. 
Correct as described below:
1. Locate the fold mirror access plate 
secured to the underside of the 
projection head, just below the lens. It 
has 2 access holes along the front 
edge, through which you can 
carefully adjust the fold mirror 
screws
• To raise or lower the image, adjust 
the screw closest to the left side 
(exhaust side of projector).
• To move the image left or right, 
adjust the screw closest to the right 
side (lamp side).
Proper fold mirror adjustment is shown in Figure 2-51
, with the whole image well-centered between the 
projected edges of the integrator.
imageimage
Fold Mirror Access Plate
3mmhexdriver
 Figure 2-51  Fold Mirror Adjustment 
						

							Section 2: Installation and  Setup 
Roadie HD+35K User Manual2-47020-100340-02 Rev. 1  (01-2010)
2.14 IR Remote Protocols and Adjustment
At manufacture, every remote is assigned A as its default protocol, which is simply a collection of settings 
that determine how the remote operates. Once assigned, this protocol remains in effect until you change its 
protocol. The standard IR remote can operate using one of 7 different protocols, or it can be set to a wired 
protocol when a cable is added for connecting the remote to the projector. Changing a remotes protocol is done 
via hard-wired jumper settings inside the remote.
The IR remote protocols A-G are generally used for multiple-projector applications. For example, you might 
want to change a remote’s protocol if you need to control multiple projectors independently (see Figure 2-53
). 
When Remote A operates under a different protocol than Remote B (or others), each remote communicates 
only with the projector(s) having a matching protocol defined in memory. 
NOTE: Matching the protocol on the projector to that of a remote is done through a setting in the Communications 
secondary menu. Refer to 
Section 3.8 Adjusting System Parameters and Advanced Controls for further 
information on how to define which protocol the projectors infrared sensors (rear and front) will 
recognize.
 Figure 2-53  Independent Remotes and Projectors
 Figure 2-52  Proper Fold Mirror Adjustment 
						

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Section 2: Installation and  Setup 
2.14.1 Standard IR Remote Protocols
The Roadie HD+35Ks standard IR remote can be set to 1 of 7 different protocols (A through G). 
To change protocol in the remote, follow Steps 1 through 4:
1. Unlatch and open the battery compartment on the back of the remote as shown in Figure 2-54
.
 Figure 2-54  Opening the Remote 
2. Find the 4 jumpers located along the latching side of the battery compartment. These jumper settings 
establish the remote’s protocol so that the remote functions in a certain manner.
3. Set the jumpers to match one of the protocols shown in Figure 2-55
. Use tweezers or needle-nose pliers to 
remove and replace each jumper as necessary.
•
J1 jumper - Set between 1 and 2 or 2 and 3 as required for the desired protocol.
•
J2 jumper - Set between 1 and 2 or 2 and 3 as required for the desired protocol.
•
J3 jumper - Set between 1 and 2 or 2 and 3 as required for the desired protocol.
•
J4 jumper - For IR use, always set between pins 1 and 2 (see A-G below).
 
 Figure 2-55  Locating and Setting the Jumpers
4. Replace the battery compartment cover. To test, plug wired IR remote into the projector. 
NOTE: If you change any remote to a new protocol and the projector stops responding, the projector may be set to 
a conflicting protocol. Use the projectors built-in keypad to access the Communications secondary menu. 
Under Front IR or Back IR, select the protocol that matches the new protocol of the remote at hand. 
The projector should now respond properly.
Roadie 35K Standard IR Remote 
						

							Section 2: Installation and  Setup 
Roadie HD+35K User Manual2-49020-100340-02 Rev. 1  (01-2010)
Shortcut Method
Unlike earlier Christie projectors and remotes, there is no shortcut method for changing a remotes protocol 
through a special sequence of keystrokes. You must change the internal jumper settings.
2.14.2Converting a Remote
If desired, you can convert an IR remote into a wired remote and vice versa. Set the jumpers as shown in 
Figure 2-55
, and add or delete the cable and batteries as required. The cable with appropriate connector is 
supplied with the projection head.
To Change from Infrared to Wired:
1. Remove battery compartment cover from back of remote.
2. Remove batteries.
3. Wait 1-2 minutes.
4. Plug the remote cable (supplied) into the empty battery compartment. Pack with foam as an internal strain 
relief. Make sure that the battery cover is notched smoothly to accommodate the cable without pinching it.
5. Set the remote’s protocol to wired jumper setting (refer back to Figure 2-55
). Make sure to set jumper #4 
between pins 2 and 3 as shown in the last example (shaded).
6. Replace battery compartment cover.
7. Plug into the 3-pin XLR port at the rear panel of the projector.
To Change from Wired to Infrared:
1. Unplug the remote’s cable from the projector.
2. Open the remote back and unplug the remote cable.
3. Wait 1-2 minutes.
4. Install batteries. 
Refer to Section 2.14.1 Standard IR Remote Protocols.
5. Set jumpers according to the desired IR protocol (refer back to Figure 2-55
). Make sure to set jumper #4 
between pins 1 and 2, as shown for all remote protocols.
6. Replace battery compartment cover. 
						

							Roadie HD+35K User Manual3-1020-100340-02 Rev. 1   (01-2010)
3 Operation
This section describes how to use the controls and switches for basic projector operation once it is properly 
installed, aligned and configured by a Christie accredited service technician, as described in Section 2 
Installation and Setup. 
  Refer to Safety Warning and Guidlines in Section 4 Maintenance.
3.1 Projector Basics
Primary Roadie HD+35K components are identified below:
 Figure 3-1  Basic Roadie HD+35K Projector and Related Components 
Projector components are briefly described and listed in alphabetical order in the following section.
3.1.1 Air Filter
Intake air flows through the filter before circulating in the front compartment to cool the main electronics. 
Replace the air filter whenever the lamp is replaced-or sooner in dusty/dirty environments.  
Refer to Section 4.4 
Replacing the Lamp & Filter for complete instructions.
IMPORTANT! Check condition monthly.
AnodeLeadControl
Interlocks
Line Cord ON/OFF Breaker
3-Phase
Status LEDs
& VoltmeterCathode
Lead
3-Phase 7 kW Ballast Air
Filter
OFF
Wired IR 
Remote
ON
Handles 
(1 piece)Lamp
Leveling Feet (4)Rear
Connection
PanelLine
Cord
Status & 
Control
Panel Exhaust Hood
(incl. extractor fan )
Projection Head
Inputs Communications
Rear IR 
Sensor
Front IR Sensor 
						

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Section 3: Operation
3.1.2 Ballast Breaker/Power Switch (ON/OFF)
The breaker/power switch located on the lamp ballast serves two purposes: 
1) It is a power switch for the Roadie HD+35K ballast.
2) It protects against over-current conditions of 50A or more. 
The breaker/power switch must be in the ON position to enable normal Roadie HD+35K system power-up and 
operation. If faulty or major excessive AC is detected, the breaker/power switch trips to OFF in order to 
prevent damage. Try switching the breaker/power switch ON again. If the breaker/power switch continues to 
trip OFF, this indicates a major fault, and the AC problem must be resolved. Possible causes might include 
shorts, damage to lamp cables, or very excessive AC.
NOTE: You must press POWER on the built-in keypad as the breaker/power switch does not power up the 
projector or start the lamp.
The ballasts internal fan is the only indication whether or not the breaker/power switch is ON. Lights on the 
ballast indicate only that the ballast is plugged in.
3.1.3 Control Panel (Rear of Projector)
The rear control panel includes the built-in keypad, IR sensor, 2-digit status/error code display window, and the 
LCD status display, as described in Ta b l e  3 . 1
.
 Figure 3-2  Rear Control Panel
Table 3.1 Rear Projector Control Panel
Control Panel AreaDescription
Built-In Keypad
Provides access to all software controls needed for working with the projector. For 
more convenient functionality, you can use a remote, web browser, or a serial message-
based method of control.
IR SensorSensors at the front and rear of the projector detect commands from the standard IR 
remote.
Two-Digit Status/Error 
Code WindowThe code that displays in this window indicates the basic operational state of the 
projector. Each code references its corresponding status/error message and displays it 
in the LCD Status Display window.  Refer to 
3.15.1 System Warnings/Errors for the 
list of all possible codes and corresponding messages.
LCD Status DisplayFull status and error messages appear in this window.
Input 1BNCInput 3VideoInput 4S-VidInput 5Opt.1
Input 2DVI
Input 6Opt. 2Focus ZoomMenu
Exit Help Lens
Shift Auto
SetupShutter
Status info and errormessages appear here
Built-in KeypadStatus/Error Code Display
LCD Status Display Window
IR Sensor
On/Off 
						

							Section 3: Operation
Roadie HD+35K User Manual3-3020-100340-02 Rev. 1  (01-2010)
3.1.4 Handles
Mounted to the bottom of the projector is the handles assembly, which allows for transportation of the 
projector over a short distance. The handles can also be used to hoist a single projector only. Any overhead 
suspension used must be suitably rated for the weight of the projector.  For rigging purposes, the weight of the 
projector will not exceed 435 lbs. (197.3 kg.) including the handles.
Installations which require the stacking of projectors must use the FredFrame™.  In this case, the handles 
assembly must first be removed to expose the projectors channels and allow for installation of the 
FredFrame™.
3.1.5 Channels for FredFrame™
An adjustment mechanism (part of Christies FredFrame™) that is inserted and secured into the channels 
located under the projector, enabling the projector to be hoisted, flown, and/or stacked. Consult complete 
installation instructions supplied with the FredFrame™
 Kit.
3.1.6 Lens Mount & Anamorphic Lens Mount
The lens mount secures and seals a primary zoom lens within the projector, and provides adjustment of focus, 
zoom and offset via the projectors built-in keypad or standard IR remote. An optional anamorphic lens mount 
may be added adjacent to the primary mount. This provides a mechanism for positioning a 1.26x anamorphic 
lens in front of the primary lens. This type of lens horizontally spreads a pre-squeezed image back into its 
wider 2.39:1 scope image, and is most typically used in side-masking displays.
3.1.7 Lens Mount and Projection Lenses
The projector is built with a motorized lens mount that allows for easy lens control and adjustment. This 
includes such functions as adjusting vertical and horizontal offsets, zoom and focus. The lens mount can be 
fitted with any one of the available optional lenses. Refer to Section 6.2 Lenses
.
Zoom and Focus
There are two motors that allow for quick motorized adjustment of zoom and focus. Adjust zoom to fit the 
displayed image on the screen and adjust focus to improve the clarity of the image.
Lens Offset
Vertical and horitontal offset is performed on the lens mount through the use of stepper motors.
NOTES: 1) The projection lens is shipped separately from the projector. 2) Use the lens caps when transporting the 
lens to avoid scratching and damaging the lens, which could affect your displayed image.
3.1.8 Input Panel
Located along the side of the projector, you can connect input sources and a variety of communication cables 
here, all described in 2.5 Connecting Sources
 and 2.6 Connecting Communications. If desired, connect an 
optional remote which has a small headphone jack type connector. 
						

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Section 3: Operation
3.1.9 Lamp
Use one of the following lamp sizes (3-Phase ballast requirements):
•2.0 kW
•3.0 kW
•4.5 kW
•6.0 kW
Keep the lamp door closed and locked for all normal operation. Only trained Christie accredited service 
technicians can access the lamp via a security key. Complete lamp details are provided in Section 6 
Specifications.
3.1.10 Leveling Feet
Turn the four adjustable feet to increase or decrease projector height and/or tilt as needed. For most 
installations, the projector is most likely to be slightly inclined to match screen tilt - this reduces the amount of 
vertical offset required. 
Refer to Section 2.3 Projector Position and Mounting. For flown projectors, the feet 
can be removed.
3.1.11 DC Power Cables
Heavy-duty DC lamp cables between the ballast and the projection head are 6½ - 100 feet (2-30 meters) in 
length. The ballast and projection head include their own North American line cords.
3.1.12 Projection Head
The projection head houses all critical illumination and optical components as well as the DLP  processing 
technology responsible for combining light and incoming source signals into brilliant high-resolution digital 
displays. Source inputs connect to the input panel on the side of the projector. Projector function is controlled 
via the built-in keypad, standard IR remote, or another communication link from a controller. The projection 
head is closed and locked for normal operation.
3.1.13 Rear Connection Panel
The rear connection panel links the projection head to AC power, to an external RS-422 controller, and to the 
other Roadie HD+35K components (ballast, and a wired remote), as described in Ta b l e  3 . 2
.