Christie Projector Roadie HD+35K User Manual

							Roadie HD+35K User Manual1-1020-100340-02 Rev. 1   (01-2010)
1 Introduction
Every effort has been made to ensure the information in this document is accurate and reliable; however, due to 
constant research, the information in this document is subject to change without notice.
1.1 Using this Manual
USERS/OPERATORS: This manual is intended for trained users authorized to operate professional high-
brightness projection systems, located in restricted areas, such as projection rooms in theatres. Such users may 
also be trained to replace the lamp and air filter, but cannot install the projector or perform any other functions 
inside the projector. 
NOTE: Only personnel trained specifically by Christie on lamp replacement and lamp safety may handle the 
lamp. 
SERVICE: Only Christie accredited service technicians knowledgeable about all potential hazards associated 
with high voltage, ultraviolet exposure, and high temperatures generated by the lamp and associated circuits 
are authorized to 1) assemble/install the projector and 2) perform service functions inside the projector.
This manual contains the following sections:
•
Section 1 Introduction
•Section 2 Installation and Setup
•Section 3 Operation
•Section 4 Maintenance
•Section 5 Troubleshooting
•Section 6 Specifications
•Section Appendix A: Serial Communication Cables
•Section Appendix B: Menu Tree
•Section Appendix C: System Integration
•Section Appendix D: Optional Input Modules
Disclaimer:  Every effort has been made to ensure the information in this document is accurate and reliable.
However, due to constant research, the information in this document is subject to change without
notice. Christie Digital Systems assumes no responsibility for omissions or inaccuracies. Updates to
this document are published regularly, as required. Please contact Christie Digital Systems for
availability. 
						

							1-2Roadie HD+35K User Manual020-100340-02 Rev. 1   (01-2010)
Section 1: Introduction
1.1.1 Labels and Marking
Observe and follow any warnings and instructions marked on the projector.
  Danger symbols are used to alert situations where the user will become 
seriously injured if they do not follow the advice in this section.
  Warning symbols are used to alert situations where there is a situation where a user 
may be injured.
  Caution symbols are used to convey information where equipment damage will occur.
1.1.2 35K Typographical Notations
The following notations are used throughout this manual:
• Keypad commands and PC keystrokes appear in bold small caps, such as 
POWER, INPUT, ENTER etc.
• References to specific areas of the document appear italicized and underlined. When viewed online, the text 
appears in blue indicating a direct link to that section. For example, Section 2 Installation and Setup
.
• References to other documents appear italicized and bold, such as Service Manual. 
• References to software menus and available options appear italicized, such as Main menu, 
Preferences.
• User input or messages that appear on screen, in status display units or other control modules appear in 
Courier font. For example. “No Signal Present”, Login: christiedigital.
• Error codes, LED status appear in bold, e.g. LP, A1, etc.
• Operational states of modules appear capitalized, such as switch ON/OFF.
1.2 Purchase Record and Service Contacts
Whether the projector is under warranty or the warranty has expired, Christie’s highly trained and extensive 
factory and dealer service network is always available to quickly diagnose and correct projector malfunctions. 
Complete service manuals and updates are available for all projectors. Should a problem be encountered with 
any part of the projector, contact your dealer. In most cases, servicing is performed on site. If you have 
purchased the projector, fill out the information below and keep with your records.
* The serial number can be found on the license label located on the back of the projector.
Table 1.1 Purchase Record
Dealer:
Dealer or Christie Sales/Service Contact Phone Number:
Projection Head Serial Number*:
First Lamp Serial Number:
Lens Serial Number:
Lamp Ballast Serial Number:
Purchase Date:
Installation Date: 
						

							Section 1: Introduction
Roadie HD+35K User Manual1-3020-100340-02 Rev. 1  (01-2010)
At manufacture, the following Ethernet settings were defined in the projector:
1.3 Projector Overview
The Roadie HD+35K is a revolutionary split-body DMD 
projector utilizing 3-chip Digital Light Processing (DLP) 
technology from Texas Instruments. Its unique separation 
of projection head and lamp ballast means both parts can 
be flown and rigged with greater ease, creating the ideal 
solution for challenging rental/staging installations and 
tight spaces. With 2048 x 1080 resolution, light output of 
32,500 ANSI lumens (35,000 centre lumens), and 10-bit 
image processing all standard, Roadie HD+35K images 
are stunning in their size, brilliance and quality. This 
tough, user-friendly projector is built for frequent 
transport and quick setup, even on sprawling networks-
perfect for any large audience venue demanding effortless 
installation, and operation.
1.3.1 How the Projector Works
Processing and Projection 
The Roadie HD+35K accepts a variety of signals for projection in large screen applications. The High 
brightness light is generated by a short-arc Xenon lamp, and then modulated by three Digital Micromirror 
Device (DMDs) panels responding to incoming data streams of digitized red, green, or blue color information. 
As these digital streams flow from the source, light from the responding ON pixels of each panel is reflected, 
converged and then projected to the screen through one or more front lenses, where all pixel reflections are 
superimposed in sharp full-color images. 
Stacking and Rigging
Rigging a single projector is possible using the projectors handles together with a set of optional rigging 
clamps and standard rigging techniques. Alternatively, a projector secured in an optional FredFrame™ can be 
stacked and if desired, flown with another framed projection head using the rigging clamps provided in the 
optional Rigging Kit. Each frame provides precision roll, pitch and yaw adjustments of the projector for 
precision image alignments. Corresponding lamp ballasts can be locked up to 100 feet away, flown, or not.
NOTE: Any overhead suspension used MUST be suitably rated for the weight of the projector.
Table 1.2 Ethernet Settings
Default GatewayN/A
DNS ServerN/A
Projector DLP Address
Projector Mgmt IP Address0.0.0.0 (ENABLES USE OF DHCP SERVER FOR IP ADDRESS)
Subnet Mask255.255.255.0 (FIXED)
Lamp Ballast (7kW)
Up to 100 ft. Cables 
						

							1-4Roadie HD+35K User Manual020-100340-02 Rev. 1   (01-2010)
Section 1: Introduction
1.3.2 List of Components 
The following components make up a complete Roadie HD+35K system (refer to Figure 3-1):
• Projection Head. Includes:
•Line cord
• Standard IR remote (includes batteries for IR use, and 25’ cable for wired use)
• Security keys for lamp and Igniter service access, plus assorted Allen keys
• Lamp Ballast (7 kW)
• Cable kit (includes 2 lamp power cables and 2 communication/control cables)
• Choice of lamp kit (includes protective gear)
• Choice of lens (Anamorphic lens and mount are also both optional)
1.3.3 Key Features
General
• 3-chip electronics with true 2048 x 1080 native resolution
• Split-projector design; ballast is separate from projection head
• Versatile electronic and optical scaling to automatically maximize the display
• 10-bit digital processing (8-bit for interlaced high-definition video)
• Can be rigged, flown and/or stacked with optional FredFrame™ hardware 
Lamps / Light Output
• Choice of four Xenon bubble lamp sizes and ratings
• Light output of 32,500 ANSI lumens (35,000 centre lumens) (6kW lamp)
• Standard achievable contrast ratio 500:1 ANSI, up to 2800:1 full field ON/OFF
•LampLOC™ motorized lamp alignment (auto or custom adjustment)
•LiteLOC™ for maintaining brightness over time
• Internal electromechanical shutter for quick picture mute and black stand-by
• Optional internal optical components for improved contrast ratio and/or wider color gamut
Inputs
There are two different types of input face plate configurations (model dependant). Refer to Figure 1-1
 and 
Figure 1-2
. These configurations may include the following inputs:
• One analog RGBHV/YPbPr input with 5 BNCs
• One DVI-I input for either digital RGB/YCrCb or analog RGB/YPbPr signals
• One analog composite-video input, one analog S-video input
• Built-in multi-standard decoder (NTSC, NTSC 4.43, PAL, PALM, PALN, PAL60, SECAM)
• One Dual SD/HD-SDI input (installed in one of two optional input slots)
• Up to 220 MHz pixel rate
• Compatible with all current HDTV formats
• Motion adaptive de-interlacing of 50 fps- and 60 fps-originated standard and high-definition interlaced 
sources
• Inverse telecine de-interlacing of film-originated standard and high-definition interlaced material with 3:2 
drop-down (60 fps) or 2:2 drop-down (50 fps).
For simplicity, this manual refers to the configuration shown in Figure 1-1
 only. 
						

							Section 1: Introduction
Roadie HD+35K User Manual1-5020-100340-02 Rev. 1  (01-2010)
 Figure 1-1
 Figure 1-2
Lenses
• Choice of standard high-brightness zoom lenses (ranging from 0.8:1 up to 8.5:1)
• Adjustable zoom, focus, and horizontal and vertical offsets
• Optional lens mount for 1.26x anamorphic lens producing 2.39:1 scope images
• Motorized Lens Mount to set focus, zoom, and horizontal and vertical offsets
• Motorized Zoom kit (optional lens accessory) is available for lens upgrade
Special Display Functions (Selected Functionality)
•Auto setup
• Picture-in-Picture (PIP)
• Electronic brightness uniformity, whitelevel edge blending and color matching
• Optional image warping/blending for unusual angles and/or screens (Christie TWIST) 
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Remote 
						

							1-6Roadie HD+35K User Manual020-100340-02 Rev. 1   (01-2010)
Section 1: Introduction
Communications and Diagnostics
• Built-in keypad and convertible IR-to-wired remote
• Front and rear IR sensors
• Ethernet, RS232, RS422, and GPIO control ports
• Built-in ChristieNET™ connectivity and control
• LED for two-digit error codes, plus LCD for text-based status display
• Large status light for long-distance alerts
• Double voltmeters: one for lamp ballast, one for projection head 
						

							Roadie HD+35K User Manual2-1020-100340-02 Rev. 1   (01-2010)
2 Installation and Setup
This section explains how to install, connect and optimize the projector for delivery of superior image quality. 
Illustrations are graphical representations only and are provided to enhance the understanding of the written 
material.
2.1 Projector Quick Setup and Installation
Follow these steps for quick setup of the projector in a basic front-mount position. Refer to the remaining 
subsections for detailed setup instructions.
  Always power down the projector and disconnect all power sources before servicing 
or cleaning.
Refer to 
Section 4.1 Safety Warnings and Guidelines.
2.1.1 Quick Setup
1. Position the Projection Head.
Locate the projection head at an appropriate throw distance (projector-to-screen distance) and vertical 
position. Refer to Section 2.3 Projector Position and Mounting
 and the Christie website for Throw 
Distance calculations. Refer to Section 6.2 Lenses
. Make sure that the projector is level from side-to-side, 
and is not inverted. The projector’s front-to-back and side-to-side tilt can be no more than 15 degrees from 
horizontal. Position the lamp ballast so that its four cables can reach the rear of the projection head.
2. Install the Lamp and Lens. 
Refer to Section 2.4 Installing Lens, Lamp, and Cooling
 for installation instructions.
3. Connect a Source. 
Connect your desired source to the appropriate connector(s) on the main Input panel, located on the side of 
the projector (lens side) as shown in Figure 2-1
.
 Figure 2-1  Connect to Input Panel 
						

							2-2Roadie HD+35K User Manual020-100340-02 Rev. 1   (01-2010)
Section 2: Installation and  Setup 
4. Connect to Lamp Ballast and Power. 
 
1) Connect all four cables to the projection head prior to switching the ballast’s 
breaker/power switch ON. 2) Follow all labeling exactly.
Head to Ballast
Connect all four ballast cables. There are two DC power cables, and two communication/control cables 
between the projector rear and lamp ballast as shown in Figure 2-2
.
 Figure 2-2  Connect Head to Ballast
Ballast to AC
Refer to Figure 2-3. 
NOTE: Before connecting the ballast to the AC supply, a Christie accredited service technician must make sure the 
ballasts plug type and Input Power Range Switch match the line voltage available at the site. Remove the 
lamp ballast cover to access the switch and determine its setting-toggle LEFT for 200 VAC supplies, 
toggle RIGHT for 400 VAC supplies (factory default=200 VAC). Change the plug type as necessary as a 
delta load with safety ground has no neutral.
Connect the ballasts integral three-phase 30-amp line cord to your AC supply. You may have to change the 
plug type for your site.
Projector Rear 
						

							Section 2: Installation and  Setup 
Roadie HD+35K User Manual2-3020-100340-02 Rev. 1  (01-2010)
Confirm that the ballasts three-phase status lights are ON and that the adjacent voltmeter displays an 
acceptable AC level for your ballast, and region. Refer to Section 6 Specifications
 for details. Then switch 
the ballast’s breaker/power switch to the ON position. 
NOTE:  The ballasts internal fan is the only indication whether or not the breaker/power switch is ON. Lights 
on the ballast indicate only that the ballast is plugged in.
 Figure 2-3  Ballast Connection and Switch On
Head-to-AC 
Connect the Christie-supplied IEC 320 (220V) 15-amp line cord to your AC supply. Do not substitute 
other cords. Input power required is 200 - 240 VAC (nominal), 50/60 Hz @ 3A for 208V. Refer to Figure 
2-4.
Voltmeter (400V)3-phaseInterlocks
Control
+ DC
– DC
6’ line cord
Connect to AC supply:• 200 VAC in N. America
• 208 VAC in Japan
• 380/400/415 VAC in Europe(Modify plug as necessary)
Connect
to projector
Breaker/Power 
Switch in ON position
Check
status
1.
2.
4.
3.
NOTE: Internal switch setting must match AC available at the site.Incoming Line Voltage 
						

							2-4Roadie HD+35K User Manual020-100340-02 Rev. 1   (01-2010)
Section 2: Installation and  Setup 
 Figure 2-4  Connect Head to AC
  Do not attempt operation if the AC level is not within the specified voltage, and 
power range for the projection head.
At this point, the projection head is in a type of standby mode only. The voltmeter should display the 
incoming voltage, the adjacent main PROJ. STATUS light should be yellow, and the light engine 
compartment fans running, but the rest of the projection head should be OFF.
5. Set the lamp type.
 EXPLOSION HAZARD. Keep the projection head OFF until you have defined which 
lamp type is installed.
Before switching the projector ON and igniting the lamp, you must define in memory which size lamp is 
installed; otherwise, you risk severely over driving or under driving a lamp. 
NOTE: Ensure that you record the lamp size on the Lamp Installed label.
a. Press MENU. The Status Display at the rear of the projector shows a Lamp Size of 2000, 3000, 4500 
or 6000 watts, depending on its last setting. The Factory default is 6000 watts.
b. Enter either the Lamp Password. Refer to Figure 2-5
. 
NOTE: The password is required unless the Enable Password service option has been turned OFF. 
Projector Rear
To  A C200-240 VAC