Christie Projector CP2230 User Manual
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Table of Contents CP2230 User Manualv020-100430-07 Rev. 1 (05-2014) A.1.6 Gamma ........................................................................\ ........................................................ A-1 A.2 Source Signal Co mpatibility ........................................................................\ ........................ ....... A-2 A.2.1 Cinema Inputs ........................................................................\ .................................... ......... A-2 A.2.2 Non-Cinema DVI Inputs (for Alternate Content) ............................................................... A-4 A.3 Control Signal Co mpatibility........................................................................\ ....................... ....... A-5 A.3.1 Ethernet Port ........................................................................\ .................................... ........... A-5 A.3.2 RS232-PIB ........................................................................\ ........................................ .......... A-5 A.3.3 RS232- ICP ........................................................................\ ........................................ .......... A-5 A.3.4 GPIO Port........................................................................\ ........................................ ............ A-5 A.3.5 Simple Contact Closure Interface (SCCI) Port ................................................................... A-5 A.3.6 3D Port ........................................................................\ .......................................... .............. A-6 A.3.7 USB 1 Port ........................................................................\ ....................................... ........... A-6 A.3.8 USB 2 Port ........................................................................\ ....................................... ........... A-6 A.3.9 MALM (located on Auxiliary Input Panel) ........................................................................\ A-6 A.4 Touch Panel Controller ........................................................................\ ............................. .......... A-6 A.4.1 TPC- 660E ........................................................................\ ......................................... .......... A-6 A.4.2 TPC- 650H ........................................................................\ ......................................... .......... A-7 A.5 Power Requirements ........................................................................\ ........................................... A-7 A.5.1 AC Input........................................................................\ ......................................... ............. A-7 A.5.2 Lamp (DC) ........................................................................\ ........................................ .......... A-7 A.5.3 7kW Lamp Powe r Supply ........................................................................\ ........................... A -7 A.5.4 Lamp Power Supply Output to Projection Head................................................................. A-8 A.5.5 Lamp Power Supply Powe r Receptacle Output .................................................................. A-8 A.5.6 UPS AC Input ........................................................................\ ............................................. A-8 A.6 Lamp ........................................................................\ ............................................... .................... A-8 A.7 Physical Sp ecifications ........................................................................\ ............................ ........... A-9 A.8 Regulatory........................................................................\ ......................................... .................. A-9 A.8.1 Safe ty ........................................................................\ ........................................... ............... A-9 A.8.2 Electro-Magnetic Co mpatibility........................................................................\ ................. A- 9 A.9 Environm ent ........................................................................\ ........................................ ............... A-10 A.9.1 Operating Environment........................................................................\ ............................ ... A-10 A.9.2 Non-Operating Environment ........................................................................\ ...................... A- 10 A.10 Accessories ........................................................................\ ....................................... ................ A-10 A.10.1 Standard (sol d with product)........................................................................\ ................... .A-10 A.10.2 Accessories (sol d separately) ........................................................................\ .................. .A-10 B: Serial API B.1 Function Codes ........................................................................\ .................................... .............. B-1
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CP2230 User Manual1-1020-100430-07 Rev. 1 (05-2014) 1 Introduction This manual is intended for professionally trained operators of Christie high-brightness projection systems. These operators are qualified to replace the lamp and air filter, but should not attempt to install or service the cinema projector. Only accredited Christie technicians who are knowledgeab le about the hazards associated with high-voltage, ultraviolet exposure, and the high te mperatures generated by the cinema projector lamp are authorized to assemble, install, and service the cinema projector. 1.1 Labels and Markings Observe and follow any warnin gs and instructions marked on the cinema projector. Danger symbols indicate a hazardous situ ation which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations. Warning symbols indicate a hazardous situation which, if not avoided, could result in death or serious injury. Caution symbols indicate a hazardous si tuation which, if not avoided, could result in minor or moderate injury. NOTICE: Addresses practices not related to personal injury . The exclamation point within the tr iangle indicates related operating/maintenance instructions in the documentation accompanying the cinema projector. The lightning flash and arrowhead symbol within the equilateral triangle indicates non-insulated “dangerous voltage” within the cinema projectors enclosure that may be of sufficient magnitude to constitute a risk of electric shock. 1.2 General Precautions Never look directly into the cinema projector lens or at the lamp. The extremely high brightness can cause permanent eye damage. For protection from ultraviolet radiation, keep all cinema projec tor housings intact during operation. Protective safety gear and safety goggles are re commended when servicing. FIRE HAZARD! Keep hands, clothes, an d all combustible material away from the concentrated light beam of the lamp. Position all cables where they cannot contact hot surfaces or be pulled or tripped over. 1) The American Conference of Go vernmental Industrial Hygienists (ACGIH) recommends occupational UV exposure fo r an 8-hour day to be less than 0.1 micro- DANGER WARNING WARNING WARNING
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1-2CP2230 User Manual020-100430-07 Rev. 1 (05-2014) Introduction watts per square centimeters of effective UV radiation. An evaluation of your workplace is advised to assure employees are not exposed to cumulative radiation levels exceeding the government guidelines for your area. 2) Be aware that some medications are known to increase sensitivity to UV radiation. This cinema projector must be operated in an enviro nment that meets the operating range specification, as listed in Appendix A: Specifications . 1.3 Power Warnings To correctly install this cinema projector, a certifie d electrician must install a permanent a single-phase connection from the cinema projector to the AC suppl y. You must operate the cinema projector at the recommended voltage. Disconnect cinema projector from AC before opening any enclosure. • DO NOT allow anything to rest on the power cord. Locate the cinema projector where the cord cannot be abused by persons walking on it or objects rolling over it. Never operate the cinema projector if the power ca ble appears damaged in any way. • DO NOT overload power outlets and extension cord s as this can result in fire or shock haz- ards. • Note that only qualified service technician s are permitted to open any enclosure on the product and only if the AC has been fully disconnected from the product. 1.3.1 Power Cords and Attachments 1) The North American rated line cord is provided with each cinema projector. Ensure that you are using a line cord, socket an d power plug that meets the appropriate local rating standards. 2) Use only an AC power cord recommended by Christie. DO NOT attempt operation if the AC supply and cord are not within the specified voltage and power range. To avoid the risk of fire, shock, or personal injury , use only the attachments and accessories recommended by Christie. 1.4 Lamp Precautions Lamps used in the cinema projector are under high pressure and you must handle them with caution. Lamps can explode and cause serious personal injury if they are dropped or mishandled. EXPLOSION HAZARD! Wear authorized protective safety clothing whenever the lamp door is open! Recommended protective clothing includes, but may not be limited to a polycarbonate face shield, protective gloves, and a quilted ballistic nylon jacket or a welder’s jacket. This equipment is included in included in the Christie Protective Clothing Safety Kit #598900-095. WARNING WARNING DANGER
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Introduction CP2230 User Manual1-3020-100430-07 Rev. 1 (05-2014) Lamp may explode causing bodily harm or death. 1) Always wear protective clothing whenever the lamp door is open or while handling the lamp. 2) Ensure those within the vicinity of the cinema projector are also equipped with protective clothing. 3) Never attempt to access the lamp while the lamp is on. Wait a minimum of 10 minutes after the lamp turns OFF turning the cinema projector off, di sconnecting it from a power source, and open- ing the lamp door. DANGER
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1-4CP2230 User Manual020-100430-07 Rev. 1 (05-2014) Introduction 1.5 Contacting Your Dealer If you encounter a problem with your Christie cinema projector, contact your dealer. To assist with the servicing of your cinema projector, enter the informat ion in the tables and keep this information with your records. * The serial number can be found on the license label located on the front panel. Table 1.1 Purchase Record Dealer: Dealer or Christie Sales/Service Contact Phone Number: cinema projector Serial Number*: Purchase Date: Installation Date: Table 1.2 Ethernet Settings Default Gateway cinema projector IP Address Subnet Mask
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CP2230 User Manual2-1020-100430-07 Rev. 1 (05-2014) 2 Installation and Setup This section explains how to install, connect, and optimize the cinema projector display. 2.1 Site Requirements To safely install and operate the cinema projector, the installation location must meet these minimum requirements: • Physical Operati ng Environment • Maximum Ambient Temperature (operating) 35°C • Minimum Ambient Temperature (operating) 10°C • External Exhaust Ducting • The installation site must provide a minimum of 450 CFM (ft 3/min) external exhaust airflow to ensure adequate cooling of the Xenon arc lamp at less than or equal to 25°C ambient and less than 3,000 feet ele- vation. Above 25°C or 3,000 feet, 600 CFM is requ ired. For detailed instructions for measuring CFM, see 2.8 Connect External Exhaust Ducting, on page 2-8. • Permanent Power Connection • Single-phase cinema projector unit: Maximum 15A circuit breaker protection provided as part of the building installation. • Three-phase Lamp Power Supply (LPS): Minimum 50A breaker protection must be provided and must disconnect all phases simultaneously for the stationary permanently connected equipment. • Protection from overcurrents, short circuits, and earth faults must be part of the building installation. • 4-wire to Terminal Block in Lamp Powe r Supply (certified electrician required). • The disconnect device (double pole switch or circui t breaker with minimum 3mm contact gap) must be readily accessible in the projection room. 2.2 Tools Required for Installation You need these tools to install the cinema projector: • 12” screwdrivers: Phillips #2 (magnetic) and flat • 19mm and 7/8” wrenches • Assorted Allen keys (metric) • Heat extractor • Christie approved protective safety clot hing if you are working with the lamp •Lamp • Lens cleaning tissue and solution
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2-2CP2230 User Manual020-100430-07 Rev. 1 (05-2014) Installation and Setup 2.3 Cinema Projector Components Air Filter Cover and Air Filter Filters the intake air before it circulates in the front compartment to cool the main electronics. Manual Douser Override Closes the douser. Closing the douser rotates a shutter bl ade in front of the lamp and reduces lamp power to 2kW to conserve lamp life. The override switch is meant for emergency use only. Exhaust Duct and Vane Switch Extracts heated air from the lamp comp artment. The vane switch inside the rigid port monitors the amount of airflow. See 2.1 Site Requirements, on page 2-1 for airflow requirements of the external heat extraction system. Adjustable Feet Adjusts the tilting angle of the cinema projector. Lamp Door and Lamps Provides access to the lamp. The lamp door must rema in closed and locked for normal operation. Lamp replacement should only be perform ed by qualified technicians. The cinema projector is designed to operate with 2.0kW and 3.0kW lamps. See Appendix A: Specifications for a complete list of available lamp types .
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Installation and Setup CP2230 User Manual2-3020-100430-07 Rev. 1 (05-2014) LED Status Indicators Provide information about the status of the cinema projector. See 5 Operation for information about cinema projector status. Motorized Auxiliary Lens Mount An optional auxiliary lens mount can be installed adjacent to the primar y lens mount to provide motorized positioning of a 1.25x Anamorphic lens or a 1.26 Wide Converter lens in front of the primary lens. The Wide Converter lens “zooms” the image from flat to scope image formats. The Anamorphic lens horizontally spreads the image back into its wider 2.39:1 “scope” image and is most typi cally used in side-masking theatres or on larger screen sizes. Projection Lens A variety of lenses can be used with this cinema projector. See Appendix A: Specifications for a list of available lenses. RS-422 Connector Connects the motorized lens mo unt to the cinema projector. Security Locks Prevent unauthorized access to cinema projector components. PIB Faceplate Connections •Ethernet: Use the 10Base-T/100Base-TX Ethernet port fo r network connection to the cinema projector. • GPIO: Connects the cinema projector to external input and output devices, such as the Christie ACT. See 3.3 Connect Devices to the GPIO Port for GPIO pinouts. • DVI-A / DVI-B: Connects the cinema projector to non-cine ma video and graphics sources. These are sin- gle-link ports for single-link cables and connectors. The connectors can be used together as a twin-link DVI port. • HD-SDI A/HD-SDI-B: Connects the cinema projector to high -definition cinema sources. The connectors can be used together to deliver Dual Link HD-SDI following the SMPTE 372M standard. • SCCI: A Simple Contact Closure Interface (SCCI) port that uses a simple dry contact closure to turn the lamp on or off or open or close the douser. Refer to Section 3.2 Connect Devices to the SCCI Port for SCCI pinouts. • RS232 ICP: For direct DLP communication. Trained users required. • RS232 PIB: Connects the cinema projector to Christie ac cessories or third-party automation equipment. • Marriage: Allows the cinema projector to display encrypted content. • Emergency Start: Starts the cinema projector, turns the la mp on, and opens the douser when the Touch Panel Controller is unavailable or disconnected. Press and hold this button, to close the douser and turn the lamp off; the power remains on. • Reset: Resets the cinema projector electronics. If the ci nema projector is in standby mode, it returns to standby mode after the reset. If the cinema projector is in any other state, the cinema projector is on and the lamp is off following the reset. • 3D: Connect a variety of 3D products to this connector, such as MasterImage or Real D for polarizing and de-ghosting 3D content during projection.
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2-4CP2230 User Manual020-100430-07 Rev. 1 (05-2014) Installation and Setup ICP Faceplate Connections The ICP board provides the image processing electronics for the cinema projector. The ICP faceplate includes a number of LEDs that are only functional when the cinema projector is in full power mode. • REGEN: (Regulators Enabled) Indicates the presence of th e internal regulator enable signal. When illumi- nated BLUE the internal regulators are enabled. When OFF, not enabled. • SOFTST: (Software State) Indicates the state of the softwa re application. When OFF, in a Fail state (0). When RED, in a Fail state (1). When YELLOW, in a Fail state (2). When GREEN, status OK. • OSST: (Operating System State) Indicates the state of the operating system . When OFF, in a Fail state (0). When RED, in a Fail state (1), When YELLOW, in a Fail state (2). When GREEN, status OK. • FMTST: (FMT FPGA State) Indicates the configured stat e of the FMT FPGA. When RED, unable to con- figure FPGA with Main or Boot ap plication. When YELLOW, in Boot ap plication. When Green, in Main application. • ICPST: (ICP FPGA State) Indicates the co nfigured state of the ICP FPGA. When RED, unable to configure FPGA with Main or Boot application. When YELLOW, in Boot applicatio n. When Green, in Main applica- tion. • Port A / Port B: Indicates the status of the ICP input port A or B. When OFF, no source is present. When GREEN, active source present. Lamp Power Supply The Lamp Power Supply (LPS) (P/N 127-101103-XX) is an optional accessory for this cinema projector. To connect it to the cinema projector, you use two high-curre nt lamp leads, a RS-232 serial cable and an Interlock (Lamp Enable) cable. You can install the LPS in th e optional rack stand with the cinema projector. The LPS provides DC power for 2.0, 3.0, 4.5 and 6.0k W lamps. A breaker on the side of the LPS acts as a power switch, and provides protection against over-current conditions of 50A or more. If a fault occurs or excessive voltage is detected, the breaker automatically switches OFF to prevent damage. The LPS includes two AC power outlets that you can use to power cinema projector electronics or an approved extraction unit. Do not use thes e outlets to power other devices . 2.4 Installation Safety and Warning Guidelines QUALIFIED TECHNICIAN REQUIRED for al l installations. This product must be installed in a restricted access location. Never operate the cinema projecto r without the covers in place. The cinema projector uses a high-pressu re lamp that may explode if improp- erly handled. Always wear manufacturer approved protective safety clothing (gloves, jacket, face shield) whenever the lamp door is open or when handling the lamp. Only qualified techni- cians should install cinema projector lamps. To prevent the cinema projector from tipping unexpectedly, you must install the safety strap on the rear of the cinema projector. Four or more people are required to sa fely lift and carry one projection head a short distance. Remove the lamp before transporting the cinema projector.WARNING WARNING WARNING WARNING WARNING