Aimco Brakes Monitor UECD4800 Instruction Manual

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FASTENING OK (Fastening OK signal output timer / former name : TIMER 4) 
Default : 9999 
Setting range : 0 – 9999 [msec]   
【Function】 
・This is to determine the fastening OK signal output duration time from output terminal TORQUE 
OK.    Not necessary to set up this timer usually.     
・Set up this timer only when duration of output signal affects external PLC or circuit. 
・Set 0, and UECD maintains signal output until next cycle starts.    
・UECD stops firing Torque OK signal when the next operation starts, even while this timer is on.    
 
COUNT OK (COUNT OK signal output timer / former name : TIMER 5) 
Default : 9999 
Setting range : 0 – 9999[msec] 
【Function】 
・Determine COUNT OK signal output duration time from output terminal COUNT OK.     
・Set 0, and UECD maintains signal output until next cycle.
 
 
 
TORQ. MEAS. DELAY (Torque measurement start delay timer / former name : TIMER 6) 
Default : 20 
Setting range : 0 – 9999 [msec] 
【Function】 
・UECD starts torque measurement when this timer comes up.    (UECD does not measure the 
torque until this timer comes up.)     
・Timer starts functioning when the torque reaches start torque level. (When the external start is 
used, the timer starts functioning when start terminal is switched on.)     
・Use this timer when the torque spike can happen at the bolt or nut seating point.   
 
 
 
ST. TORQUE ERROR (Start torque error detection timer / former name : TIMER 7) (Not used 
now) 
Default : 500 
Setting range : 1 – 9999 [msec] 
【Function】 
・This timer starts functioning when START terminal is switched on.     
・Set this timer when 1 is set to ST. TORQUE ERROR.     
Not used now
 
 
 
CYCLE OVER ERROR (Cycle over error detection timer / former name : TIMER 8) (Not used 
now) 
Default : 9999 
Setting range : 1 – 9999 [msec] 
【Function】 
・This timer starts functioning when START terminal is switched on.   
・Set this timer when 1 is set to CYCLE OVER (former name : MODE 17).       
Not used now 
 
  
						

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VALVE RETURN (Valve return timer / former name : TIMER 20) 
Default : 300 
Setting range : 1 – 9999 [msec] 
【Function】 
・
This timer starts functioning when the judgment delay timer comes up, and UECD switch off the 
valve (valve on) when this timer comes up. 
 
 
 
REVERSE ROTATION (Reverse rotation complete delay timer / former name : TIMER 21) (Not 
used now) 
Default : 300   
Setting range : 0 – 9999 [msec] 
【Function】 
・Use this timer when 9 is set to TIGHTENING MODE. 
  
Not used now 
 
 
PIN ADJUSTMENT (Pin hole alignment timer / former name : TIMER 40) 
Default : 0 
Setting range : 0 – 9999 [msec]   
【Function】 
・Use this timer to align bolt pin and the hole in a line.   
・This timer starts functioning when UECD provides the torque judgment.    UECD suspends torque 
measurement until this timer comes up.    Turn the fastener to align bolt pin and a hole in a line 
while UECD suspends torque measurement.     
Note: Set 0 if you do not do pin hole alignment.    
 
 
LINE CONTROL (Line control timer / former name : TIMER 50) 
Default : 100 
Setting range : 1 – 9999 [sec] 
【Function】 
・Use this timer when either 2 or 3 is set to LINE CNT. SELECT (former name : MODE 14).    This 
timer is to make line control by time.     
 
 
 
 
 
  
						

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YEAR  
Default : 0 
Setting range : 0 – 99 [Year] 
【Function】 
・This is to set the year of calendar timer of UECD.     
・Enter 0, and the year of calendar timer is set to [Year 2000].    Enter 6, and the year of calendar 
time is set to [Year2006]. 
  
 
 
MONTH 
Default : 0 
Setting range : 1 – 12 [Month] 
【Function】 
・This is to set the month of calendar timer of UECD. 
 
 
DAY 
Default : 0 
Setting range : 1 – 31 [Day] 
【Function】 
・This is to set the day of calendar timer of UECD.
 
 
 
HOUR 
Default : 0   
Setting range : 0 – 24 [Hour]   
【Function】 
・This is to set the time of hour of calendar timer of UECD.
 
 
 
MINUTS [Minutes] 
Default : 0   
Setting range : 0 – 59 [Minutes]   
【Function】 
・This is to set the time of minutes of calendar timer of UECD.
 
 
 
SECONDS  
Default : 0   
Setting range : 0 – 59 [Seconds]   
【Function】 
・This is to set the time of minutes of calendar timer of UECD. 
 
 
 
 
  
						

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10.4. Data output setting 
Determine the contents of the output data and memory data sent through the serial port of the rear 
panel of UECD controller.    
 
 
 
 
 
 
 
 
 
UEC NO. (former name : MODE 98) 
Default : 1 
Setting : 1 – 25     
【Function】 
Give every UECD its own number when plural UECDs are in use connected to PC by RS232C.    
 
 
OUT. MOVEMENT (former name : MODE 58) 
Default : 0 
Setting : 0 Output all data through RS232C 
Setting : 1    Output only the following errors through RS232C 
・Torque/Pulse blow number [PLS.L.PLS.H.]/High & Low angle errors   
・Fastening errors [LO.E./CYL.E./F.E.]   
Setting : 2      Not output through RS232C 
 
 
OUTPUT OF FORM (Data system select for RS232C output / former name : MODE 59) 
Default : 0 
Setting : 0    # - CR 
Setting : 1    # - LF 
Setting : 2    ENQ, No ACK/NAK – ET 
Setting : 4    UEC-4500 type (correspond with the UEC software version 1.22 and later one) 
Setting : 5    UEC-4100 type (correspond with the UEC software version 1.22 and later one) 
【Function】 
Determine system of the contents of output data sent through RS232C port in rear of UECD.    
 
 
COMM. SPEED   
(Communication speed select for RS232C output baud rate / former name : MODE 60) 
Default : 1 
Setting : 0    4800 bps 
Setting : 1    9600 bps 
Setting : 2    19200 bps 
【Function】 
This is to determine the baud rate of the output data sent through data output RS232C port.     
Note: This is not the communication speed between PC and UECD.   
 
 
DATA■OUT■■■■■■(5/6)
→Ang. Data Transm■■■■0
■Wave Data Form■  ■■■0
■ID Data Out   ■■■■■0DATA■OUT■■■■■■(4/6) 
→Fastened Time ■■■■■1 
■Decision■        ■■■1 
■Wave Data Out■ ■■■■0
 
DATA■OUT■■■■■■(3/6) 
→Parity          ■■■■0 
■Torq.Val.Trans  ■■■■1 
■Pulse Numb.     ■■■■1
 
DATA■OUT■■■■■■(2/6)
→Comm. Speed  ■■■■■1
■Bit        ■■■■■■0
■Stop           ■■■■1DATA■OUT■■■■■■(1/6) 
→UEC■No.  ■■■■■■01 
■OUT. Movement■■■■■0 
■Output of Form ■■■■0
 
DATA■OUT■■■■■■(6/6) 
→ID Data Form■■■■■00 
■■■■■■■■■■■■■
■■■■■■■  
						

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BIT (Bit length select for the RS232C output / former name : MODE 61) 
Default : 1 
Setting : 0    7 bit 
Setting : 1    8 bit 
【Function】 
This is to determine the bit length of output data sent through data output RS232C port.   
 
 
STOP (Stop bit select for the RS232C output / former name : MODE 62) 
Default : 0 
Setting : 0    1 bit 
Setting : 1    2 bit 
【Function】 
This is to determine the stop bit of output data sent through data output RS232C port.   
 
 
PARITY (Parity bit select for the RS232C output / former name : MODE 63) 
Default : 0     
Setting : 0      No parity 
Setting : 1      Even number parity 
Setting : 2      Odd number parity   
【Function】 
This is to determine the parity check of output data sent through data output RS232C port. 
 
 
TORQ. VAL. TRANS (Torque value transmit select / former name : MODE 64) 
Default : 1 
Setting : 0      Not output   
Setting : 1      Output (5 byte including the decimal point)   
【Function】 
This is to determine whether include or not the torque value in the output data transmitted through 
data output RS232C port.   
 
 
PULSE NUMB. (Pulse blow number output select / former name : MODE 67) 
Default : 1 
Setting : 0      Not output   
Setting : 1      Output 
【Function】 
This is to determine whether include or not the pulse blow number in the output data transmitted 
through data output RS232C port. 
 
 
FASTENED TIME (Fastening time output select / former name : MODE 68) 
Default : 1 
Setting : 0      Not output 
Setting : 1      Output (4 bytes) 
【Function】 
This is to determine whether include or not the fastening time from start torque till cut torque in 
output data transmitted through data output RS232C port.   
  
						

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DECISION (Fastening judgment output select / former name : MODE 69) 
Default : 1 
Setting : 0    Not output 
Setting : 1    Output 
【Function】 
This is to determine whether include or not the judgment in output data sent through data output 
RS232C port. 
 
Contents ASCII code HEX code 
TORQUE OK  @  40H 
START LEVEL ERROR  C  43H 
CYCLE ERROR  D  44H 
INITIAL ERROR  E  45H 
CYCLE OVER ERROR  F  46H 
INCOMPLETE JOB ERROR  G  47H 
TORQUE LOW NOKK  H  48H 
TORQUE HIGH NOK  I  49H 
PULSE LOW NOK  L  4CH 
PULSE HIGH NOK  M  4DH 
PASS P 50H 
QL Q 51H 
 
 
WAVE DATA CNTNT SLCT (Wave data content output select) 
Default : 1 
Setting : 0      Not output 
Setting : 1      Output 
【Function】 
This is to determine whether output or not the waveform data to UEC-4800 setup software.     
It does not effect to the RS232C output of the rear panel. 
 
 
ANG DATA TRANSM SLCT (Fastening angle output select / former name : MODE 65) 
Default : 1 
Setting : 0      Not output (“0000” will be transmitted.) 
Setting : 1      Output (4 bytes) 
【Function】 
This is to determine whether include or not the angle in output data sent through data output 
RS232C port. 
 
 
WAVE DATA FORM (Wave form data output select)   
Default : 0 
Setting : 0      Send by Binary format (2 byte per data) 
Setting : 1  Send by ASCII format (4 byte per data) 
【Function】 
This is to determine the file format to send waveform data to the UEC-4800 setup software.   
Set 0 (Binary) at present.     
 
 
  
						

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ID DATA SLCT (ID data output select)  
Default : 0 
Setting : 0      Not output 
Setting : 1      Output 
【Function】 
This is to determine whether include or not ID number in output data sent through data output 
RS232C port.   
 
 
ID DATA NUMB. (ID data digit number)   
Default : 0 
Setting range : 1 - 48 
【Function】 
This is to determine the digit number of VIN NO.   
The digit that is not used should be filled with [0].     
 
 
 
  
						

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10.5. Tool Control 
 
UECD can memorize the total fastening number and pulse number since a tool is brought into use.   
It enables UECD to provide a notice of simple maintenance such as oil change by [WARNING 
COUNT/PULSE] and parts replacement/overhaul by [REPAIR COUNT/PULSE].   
 
 
 
 
 
 
 
TIGHTENING COUNT (Total tightening count number [1 unit : 10,000 fasteners]) 
Default : 0 
Setting range : 0 – 99999 [1 unit : 10,000 fasteners] 
・This is total fastening number of the tool now in use since the start of use.   
・Fastening numbers of NOK fasteners are also included.   
 
 
TIGHTENING PULSE (Total fastening pulse blow number [1 unit : 10,000 pulses]) 
Default : 0 
Display range : 0 – 99999 [ 1 unit : 10,000 pulses] 
・This is the total pulse blow number of the tool now in use since the start of use.   
・Pulse blow numbers of NOK fasteners are also included.  
 
 
TOOL DAT. CLEAR (Tool data clear)
 
Default : Y 
Set to 1 to clear the total fastening number and pulse number.     
Note : This is not setting. 
 
 
WARNING COUNT (Warning count number [1 unit : 10,000 fasteners]) 
Default : 00 
Setting range : 0 – 9998 [1 unit : 10,000 fasteners] 
・UECD displays a warning message when the total fastening number reaches preset cycles.   
・Set the fastening number that you are going to repair a tool next time.     
【Display status when fastening number reaches warning cycle】 
・Buzzer sounds.  Press 
 to stop.   
・7 segment displays [kcH.E.]     
Note: Set [0] when not use.   
 
 
 
TOOL■CONTROL■■■(1/3) 
→Tighting Count  ■■■00000 
■Tightening Pulse■■■00000 
■Tool Dat. Clear ■■■■■0
 
TOOL■CONTROL■■■(2/3) 
→Warning Count■■■■■■00
■Warning Pulse■■ ■■■000
■Repair Count ■■■■■■00TOOL■CONTROL■■■(3/3) 
→Repair Pulse■    ■■■000
■■■■■■■■■■■■■■
■■■■■■  
						

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WARNING PULSE (Warning pulse blow number [1 unit : 10,000 pulses]) 
Default : 00 
Setting range : 0 – 9998 [1 unit : 10,000 pulses] 
・UECD displays a warning message when the total pulse blow number reaches preset pulses.   
・Set the number of pulse blow that you are going to repair like oil change a tool next time.     
【Display status when number of pulse blow reaches warning pulse】 
・Buzzer sounds. Press 
 to stop.     
・7 segment displays [kcP.E.] 
Note: Set [0] when not use. 
 
 
REPAIR COUNT (Repair count number [1 unit : 10,000 fasteners]) 
Default : 00 
Setting range : 0 – 9999 [1 unit : 10,000 fasteners] 
・UECD will let you know by a message when the total fastening number reaches preset cycle.   
【Display status when the total fastening number reaches repair cycles】 
・Buzzer sounds. 
・CAUTION terminal is switched on.   
・7 segment displays [rPH.E.] 
Note: Set [0] when not use.   
 
 
REPAIR PULSE (Repair pulse blow number [1 unit : 10,000 pulses]) 
Default : 000 
Setting range : 0 – 9999 [1 unit : 10,000 pulses] 
・UECD lets you know by a message when the total pulse blow number reaches the preset pulses.   
［Output status when the total pulse blow number reaches the preset pulses］ 
・Buzzer sounds. 
・CAUTION terminal is switched on.   
・7 segment displays [rPP.E.] 
Note : Set [0] when not use.   
 
 
 
 
 
  
						

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10.6. IN/OUT PUT (Setting of signal allocations of input/output terminal board) 
Signal allocations of input and output terminal board is free format.  You can change signal 
allocations as required by setting.   
 
 
 
 
 
 
 
 
 
 
 
 
Setting of input terminals  
 
Set the signal allocations of input terminals by IN TERMINAL 1 to IN TERMINAL 5. 
 
Default and name of terminal
 
 
   Setup item Default (function) Name of terminal 
IN TERMINAL 1  1  (LS1)  LS1 
IN TERMINAL 2  2  (START)  START 
IN TERMINAL 3  3  (RESET)  RESET 
IN TERMINAL 4  7  (WORK A)     WORK A 
IN TERMINAL 5  8    (WORK B)  WORK B 
 
Setup item 
Setting Signal Function 
1 LS 1 When 0 is set to LINE CNT. SELECT, provide judgment signal.     
When either 1 or 2 is set, provide start fastening process signal. 
2 START External start 
3 RESET Reset the number of unfastened fasteners. 
(Reset the error, but hold the number of unfastened fasteners when an 
error happens.)     
4  LS 2  Judgment (use when 1 is set to LINE CNT. SELECT) 
5 PASS Compulsory completion 
Provide COUNT OK compulsory even if there are unfastened fasters.   
6  QL  Signal for QL wrench.   Count down the fasteners.   
7 WORK A 
8 WORK B 
9 WORK C Signal for WORK select. 
Select WORK No. 1 – 8 by the signal combination of WORKS A – C.   
Use when 0 is set to WORK SIG. SEL. 
10 WORK 1 
11 WORK 2 
12 WORK 3 
13 WORK 4 
14 WORK 5 Signal for WORK select   
Select WORK No. 1 – 5 by the input signal combination of WORK 1 – 5.   
Use when 1 is set to WORK SIG. SEL.   
15  CUT  Disable a tool externally 
 
Note:    It is not possible to assign same signal to two or more terminals. 
 
IN/OUT■PUT■■■■■(1/4) 
→IN Terminal 1  ■■■■■01 
■IN Terminal 2  ■■■■■02 
■IN Terminal 3  ■■■■■03
 
IN/OUT■PUT■■■■■(2/4) 
→IN Terminal 4  ■■■■■07
■IN Terminal 5  ■■■■■08
■■■■■■■■■■■■■■
IN/OUT■PUT■■■■■(3/4) 
→OUT Terminal 1   ■■■■01 
■OUT Terminal 2   ■■■■02 
■OUT Terminal 3   ■■■■03
 
IN/OUT■PUT■■■■■(4/4) 
→OUT Terminal 4   ■■■■04
■OUT Terminal 5   ■■■■05
■■■■■■■■■■■■■■