Aimco Brakes Monitor UECD4800 Instruction Manual
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10.1. BASIC（Basic setting）
TORQUE LOW (Torque low limit value)
Default: 80.0 [Nm]
Setting range: 0.0 –999.7
Setting condition: Torque low limit value < Torque CUT value
【Function】
Value for the measured torque low limit judgment
TORQUE HIGH (Torque high limit value)
Default: 60.0 [Nm]
Setting range: 0.3 –999.9
Setting condition: Torque CUT value < Torque high limit value
【Function】
Value for the measured torque upper limit judgment
TORQUE CUT (Torque CUT...](http://img.usermanuals.tech/thumb/236/3658/w64_monitor-uecd4800-instruction-manual-1478639641_d-25.png "Page 26
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10.1. BASIC（Basic setting）
TORQUE LOW (Torque low limit value)
Default: 80.0 [Nm]
Setting range: 0.0 –999.7
Setting condition: Torque low limit value < Torque CUT value
【Function】
Value for the measured torque low limit judgment
TORQUE HIGH (Torque high limit value)
Default: 60.0 [Nm]
Setting range: 0.3 –999.9
Setting condition: Torque CUT value < Torque high limit value
【Function】
Value for the measured torque upper limit judgment
TORQUE CUT (Torque CUT...")
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TORQUE SENSOR 1 (Torque sensor resistance value [Ω]) NOT USED
【Function】
Resistance value consisting of torque sensor circuit
Do not use this function.
TORQUE SENSOR 2 (Torque sensor rated strain value) NOT USED
【Function】
Resistance value consisting of torque sensor circuit
Do not use this function.
START TORQUE (Start torque value)
Default: 9.8
Setting range: 0.1 – 999.7
Setting condition: Start torque value < Snug torque value < Torque CUT value
【Function】
What Start...](http://img.usermanuals.tech/thumb/236/3658/w64_monitor-uecd4800-instruction-manual-1478639641_d-26.png "Page 27
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TORQUE SENSOR 1 (Torque sensor resistance value [Ω]) NOT USED
【Function】
Resistance value consisting of torque sensor circuit
Do not use this function.
TORQUE SENSOR 2 (Torque sensor rated strain value) NOT USED
【Function】
Resistance value consisting of torque sensor circuit
Do not use this function.
START TORQUE (Start torque value)
Default: 9.8
Setting range: 0.1 – 999.7
Setting condition: Start torque value < Snug torque value < Torque CUT value
【Function】
What Start...")
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10.2. MODE (Mode setting)
INITIAL ERROR (Initial error detection) (former name: MODE 1)
Default: 0
Setting 0: Not detect the initial error
Setting 1: Detect the initial error
【Function】
Use to detect the double-fitting or cross thread.
UECD detects the initial error if the consumed time from torque start level to torque cut value is
less than time of the initial error detection timer.
【When UECD detects the error】
・DPM display : [LO.E.] and...](http://img.usermanuals.tech/thumb/236/3658/w64_monitor-uecd4800-instruction-manual-1478639641_d-28.png "Page 29
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10.2. MODE (Mode setting)
INITIAL ERROR (Initial error detection) (former name: MODE 1)
Default: 0
Setting 0: Not detect the initial error
Setting 1: Detect the initial error
【Function】
Use to detect the double-fitting or cross thread.
UECD detects the initial error if the consumed time from torque start level to torque cut value is
less than time of the initial error detection timer.
【When UECD detects the error】
・DPM display : [LO.E.] and...")
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Setting 4
By any of WORK 1 – 5 signal input, UECD gets ready to start fastening of the selected work
number. Set 1 to WORK SIG. SEL.
When the preset fasteners are fastened up, COUNT OK signal terminal is switched on
corresponding to the selected work number. [WORK 2 COUNT OK] output terminal is switched
on when UECD provides COUNT OK of work No. 2.
Set up the COUNT OK signal output duration time per work number in COUNT OK of TIMER
SETTING.
UECD provides COUNT OK signal output...](http://img.usermanuals.tech/thumb/236/3658/w64_monitor-uecd4800-instruction-manual-1478639641_d-33.png "Page 34
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Setting 4
By any of WORK 1 – 5 signal input, UECD gets ready to start fastening of the selected work
number. Set 1 to WORK SIG. SEL.
When the preset fasteners are fastened up, COUNT OK signal terminal is switched on
corresponding to the selected work number. [WORK 2 COUNT OK] output terminal is switched
on when UECD provides COUNT OK of work No. 2.
Set up the COUNT OK signal output duration time per work number in COUNT OK of TIMER
SETTING.
UECD provides COUNT OK signal output...")
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PULSE HIGH (Pulse number upper limit value [pulse]) (former name : MODE 35)
Default : 100
Setting range : 1 – 9999 (Pulse number low limit value, maximum 9998](http://img.usermanuals.tech/thumb/236/3658/w64_monitor-uecd4800-instruction-manual-1478639641_d-35.png "Page 36
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PULSE HIGH (Pulse number upper limit value [pulse]) (former name : MODE 35)
Default : 100
Setting range : 1 – 9999 (Pulse number low limit value, maximum 9998")
30 TIME CONT. ST. (Compulsory judgment) (former name: MODE 6) Default : 0 Setting : 0 Not use Setting : 1 Stops the tool and makes the compulsory judgment when cycle error detection timer comes up. 【Function】 ・Use when you want to control fastening time without cycle error detection. ・UECD compulsory switches on solenoid valve to stop the tool and provides judgment if the tool fails to reach torque cut value beyond start torque value after cycle error detection timer comes up. ・Judgment delay timer starts functioning when the torque gets less than start value after the cycle error detection timer comes up. ・This function gets activated when 0 is set to CYCLE ERROR. EXTERNAL START (External start specification) (former name : MODE 11) (Not used now) Default : 0 Setting : 0 Not use the external start, but the measurement starts by the torque start. Setting : 1 VALVE is switched on to start measurement, after ZERO/CAL check. Setting : 2 VALVE will not be switched on to start measurement after ZERO/CAL check. Setting : 3 VALVE is switched on to start measurement without ZERO/CAL check. 【Function】 ・Determine the operation when start terminal is switched on. ・When 1, 2, or 3 is set, the operation starts functioning when external start (start terminal) is switched on. ・Enter 0 for this function. Currently, this function is not available. BUZZER VOLUME Default : 5 Setting range : 1 - 5 【Function】 ・Determine the sound volume of buzzer ・The greater the number grows, the louder the buzzer sounds. 5 is the top volume, and 1 is the lowest volume. ENGLISH (Selection of language) Default: 0 Setting : 0 Japanese indication Setting : 1 English indication 【Function】 ・Determine the indication language for touch panel. ・When 0 is set, setup item name becomes [ENGLISH], and when 1 is set, setup item name becomes the Japanese. CONTROL METHOD (former name : MODE 9) Default : 3 Setting : 3 Torque control for UEP-MC wrenches UECD controls and provides the judgment to the measured torque. 定値：５ ＵＥＰ－ＡＭＣチトルクコントロール角度モニタリング
31 LINE CNT. SELECT (Line control method select) (former name : MODE 14) Default : 0 Setting : 0 UECD is always ready to count down the fasteners, and provides the judgment at the time of limit switch is switched on. UECD provides COUNT OK judgment if the preset number of fasteners is fastened up. When the LS (limit switch) 1 terminal is switched on, UECD is reset and ready for next operation. UECD provides COUNT NOK if any fasteners are left unfastened when LS1 is switched on. Tighten the unfastened fasteners, and UECD provides COUNT OK. Note: When COUNT NOK is corrected to COUNT OK, the COUNT OK output becomes 1 pulse (1 sec). Setting : 1 Determine the work section. Switching on LS1 terminal becomes the start of the operation. Operation is over if the preset fasteners are fastened up until LS2 terminal is switched on. UECD provides COUNT NOK if any fasteners left unfastened when LS2 terminal is switched on. If the unfastened fasteners are fastened up in NOK treatment zone, UECD provides COUNT OK and the operation is over. Even if the unfastened fasteners are fastened up out of work section, UECD does not count down these fasteners. Note: When COUNT NOK is corrected to COUNT OK, the COUNT OK output becomes 1 pulse (1 sec). Work Work flow LS1 Work Section NOK treatment zone JUDGMNT (NOK) WORK Work flow LS2 Fastening Operation LS1 Start LS2 Fastening is over COUNT is cleared Start LS1 Normal Operation Operation Delay Fastening Operation JDGMENT (NOK) JDGMNT (OK) Fasten all fasteners Fasten up all fasteners NOK treatment zone
32 Setting : 2 Switch on the limit switch, and the operation starts and UECD provides the judgment when the timer comes up. Operation starts by switching on LS1 terminal, and the line control timer starts functioning. UECD provides COUNT NOK if the line control timer comes up before the preset number of fasteners is fastened up. Note: When COUNT NOK is corrected to COUNT OK, the COUNT OK output becomes 1 pulse (1 sec). Setting: 3 Limit switch is not used, but the line control timer starts functioning by the first fastening operation. Line control timer gets started by either the judgment input of the first fastening or the signal input of QL wrench. UECD provides COUNT OK if the preset fasteners are fastened up, and gets ready for next operation when COUNT OK output signal is switched off. COUNT OK output signal duration time is set up by COUNT OK of TIMER SETTING. UECD provides COUNT NOK if the line control timer comes up before the preset fasteners are fastened up. Note: When 3 is set to LINE CNT. SELECT, you cannot set up the COUNT OK signal output duration time (COUNT OK : 0). When COUNT NOK is corrected to COUNT OK, the COUNT OK output becomes 1 pulse (2 sec). Work Work flow NOK treatment zone LS1 Line timer Work zone JUDGMNT (NOK) Work Work flow NOK treatment zone Line timer First fastening Work zone JUDMNT (NOK)
33 Setting 4 By any of WORK 1 – 5 signal input, UECD gets ready to start fastening of the selected work number. Set 1 to WORK SIG. SEL. When the preset fasteners are fastened up, COUNT OK signal terminal is switched on corresponding to the selected work number. [WORK 2 COUNT OK] output terminal is switched on when UECD provides COUNT OK of work No. 2. Set up the COUNT OK signal output duration time per work number in COUNT OK of TIMER SETTING. UECD provides COUNT OK signal output for 1 second, when COUNT NOK is corrected in NOK treatment zone by fastening the unfastened fasteners or switching on pass terminal. Make sure to switch off WORK SELECT signal input when COUNT OK signal output is switched on. Switch off WORK SELECT signal input, and COUNT OK signal output is switched off. UECD provides COUNT NOK when any input signal of WORK 1 – 5 is switched off before the preset fasteners are fastened up. WORKWork flow NOK treatment zone WORK 1 Fastening Operation WORK 4 COUNT OK output Fasten up all fasteners WORK 4 Fastening Operation WORK 4 terminal input WORK 1 terminal in put COUNT OK signal output time set by TIMER SETTING, or WORK signal OFF Start WORK 1 COUNT OK output Output time 1 sec. (when COUNT NOK is corrected to COUNT OK) Normal operation Operation delay Start JDGMENT (NOK) Fasten up all fasteners
34 ALARM BUZZER (Fastening confirmation buzzer output) (former name : MODE 15) Default : 0 Setting : 0 Buzzer does not sound. Setting : 1 Buzzer sounds for every OK fastener. 【Function】 ・Buzzer gives 1 pulse sound for every OK fastener, and 2 pulses sound for fastener COUNT UP. ST. TORQUE ERROR (Start torque error detection) (former name : MODE 16) (Not used now) Default : 0 Setting : 0 Not detect the start torque error Setting : 1 Detect the start torque error Note: Set to 0. Not used now CYCLE OVER (Cycle over time error detection) (former name : MODE 17) (Not used now) Default : 0 Setting : 0 Not detect the cycle over time error Setting : 1 Detect the cycle over time error Note: Set to 0. Not used now TIGHTENING (Fastening time display (TSS) (Not used now) 【Function】 ・UECD display the time consumed from the external start signal input to the torque start level. Note : This is not the setting. Not used now PULSE LOW (Pulse blow number low limit value [pulse]) (former name : MODE 34) Default : 2 Setting range : 0 – 9998 (pulse number low limit value, maximum 9998, < pulse number upper limit value, maximum 9999) 【Function】 ・Lower limit value of the pulse blow number that UECD provides pulse number LOW NOK judgment. UECD provides pulse number LOW NOK when the total pulse number generated from the start torque until the cut torque is less than the pulse number low limit value. 【When UECD detects the error】 ・DPM display : [PLS.L.] and [Torque measurement value] are displayed by turns. ・Buzzer sounds. ・Terminal : TORQUE NOK is switched on. 【How to reset】 ・When 1 is set to UP/LOWER LIMIT ERROR, next operation performs the start-reset. ・Press in the screen, or switch on reset terminal. Note: This function gets activated when 3 is set to TIGHTENING MODE.
35 PULSE HIGH (Pulse number upper limit value [pulse]) (former name : MODE 35) Default : 100 Setting range : 1 – 9999 (Pulse number low limit value, maximum 9998
36 WORK SIG. SEL. (Work signal combination) (former name : MODE 29) Default : 0 Setting : 0 UECD changes up to 8 work numbers by using the terminals of WORK A, WORK B and WORK C. Setting : 1 UECD changes up to 5 work numbers by using the input terminals of WORK 1-1 to WORK 1-5. ・Setting 1 is used when LINE CNT. SELECT is set with 4. ANGLE DETECT (Spare for angle detect) (Not used now) Default: 0 Setting: 0, 1, 2, 3 or 4 Not used now ANG LOW LMT (Angle low limit value [degree])(Not used now) Default: 0 Setting range : 0 - 999 【Function】 ・This is angle low limit judgment value. ・UECD provides angle LOW NOK when measured angle is smaller than preset angle low limit at the time of judgment. ・When 0 is set, UECD does not provide the angle low judgment. 【When UECD detects the error】 DPM display: [ANGLE LOW] Buzzer sounds. Terminal: TORQUE NOK terminal is kept switched on until the error is reset. 【How to reset】 When 1 is set to UP/LOWER LIMIT ERROR, next operation performs the start-reset. Press in the screen, or switch on reset terminal. Not used now ANG UPP LMT (Angle upper limit value [degree])(Not used now) Default : 0 Setting range : 0 - 999 【Function】 ・This is angle high limit judgment value. ・If the setting value is 1 – 999, UECD provides angle HIGH NOK if the measured angle is greater than angle upper limit value. ・If 0 is set, UECD does not provide the angle upper judgment. 【When UECD detects the error】 UECD closes the solenoid valve to stop the tool. DPM display : [ANGLE HIGH] Buzzer sounds. Terminal: TORQUE NOK is kept switched on until the error is reset. 【How to reset】 When 1 is set to UP/LOWER LIMIT ERROR, next operation performs the start-reset. Press in the screen, or switch on reset terminal. Not used now
37 SNUG TRQ (Snug torque) (Not used now) Default: 15.0 Setting range : 0.0 – 999.8 Setting condition : Start torque value < snug torque value < CUT torque value 【Function】 ・This is the torque from when UECD started measuring the angle. Not used now ANG CUT (Angle CUT value) (Not used now) Default : 999 Setting range : 0 - 999 【Function】 This is the fastening stop angle judgment value when the angle control is effective. Not used now ANG JUDG SEL (Angle judgment select) (Not used now) Default : 0 Setting : 0 Not provide the angle judgment. Setting : 1 Provides the angle judgment and detects the error. Setting : 2 Provides the angle judgment and detects the WRN instead of the error. 【Function 】 ・This is to select if UECD provides the angle high and low judgment and the snug angle high and low limit error judgment (or high and low limit warning). ・When 1 is set, UECD provides fastening NOK when detecting the error. ・When 2 is set, UECD does not provide fastening OK/NOK judgment, but provides WARNING (WRN) and counts down the fasteners. Not used now WAVE CNTNT SLT (Waveform data contents select) Default : 0 Setting : 0 100μsec Setting : 1 1 msec Setting : 2 2 msec Setting : 3 5 msec 【Function】 ・When 0 is set, UECD displays the measured torque waveform without peak holding on the screen, and output the data to outside (100μsec sampling). ・When one of 1, 2 or 3 is set, the measured torque waveform is converted to the peak hold waveform per 1msec/2msec/5msec on the screen and UECD outputs the date to outside. ・When 0 is set to this mode, and when the waveform data is sent to the waveform data screen of the UECD-4800 setup software, the buffer of the waveform becomes 5. When one of 1, 2 or 3 is set, the buffer becomes 50.
38 PC COMM. SPEED (PC communication speed / former name : MODE 46) Default : 3 Setting : 1 9600 bps Setting : 2 19200 bps Setting : 3 38400 bps 【Function】 Note: This is to determine the communication speed between UECD and PC. This is not the communication speed of the data output port in rear of UECD. Note: Switch off UECD after you change the setting value of the PC port communication speed. Setting value will not be overwritten unless UEC is once switched off. WAVE MEM FUNC (Waveform memory function select) Default : 4 Setting : 1 Not memorize Setting : 2 Memorize and notice both with the display message and buzzer sound Setting : 3 Memorize and notice with the display message, but not sound the buzzer Setting : 4 Memorize the wave data, but not notice with neither the display message nor the buzzer sound. 【Function】 This is to determine if or not UECD memorize the waveform data, and if or not provide the notice by either the display message [ ] or buzzer sound or both when the memory becomes full. Note that the memory capacity depends upon the settings of this function.
39 10.3. TIMER (TIMER setting) JUDGMENT DELAY (Judgment delay timer / former name : TIMER 1) Default : 300 [msec] Setting range : 100 – 9999 [msec] 【Function】 ・This is to set time interval how long UECD delays judgment output after one fastening has been completed. ・Use this timer as the torque measurement end point when UECD is in control operation. ・Take torque spike after CUT into your consideration to determine length of this timer. 【Guideline of set value】 ・300 [msec] for oil pulse wrenches ・500 [msec] for continuous tool like angle nutrunners INITIAL ERROR (Initial error detection timer / former name : TIMER 2) Default : 500 [msec] Setting range : 1 – 9999 [msec] 【Function】 ・Use this timer when mode 1 INITIAL ERROR is set to 1. ・This is to determine the minimum time from start torque to cut torque. UECD provides NOK if the torque reaches cut torque earlier than this timer comes up. ・This timer starts functioning when measured torque reaches start torque level. CYCLE ERROR (Cycle error detection timer / former name : TIMER 3) Default : 5000 Setting range : 1 – 9999 [msec] 【Function】 ・This is to determine the maximum time from start torque to cut torque. UECD provides NOK if the torque does not reach cut torque even after this timer comes up. ・This timer starts functioning when measured torque reaches start torque level. ・It is necessary to set this timer when 1 is set to CYCLE ERROR (former name : MODE 2) or when 1 is set to TIME CONT. ST. (former name : MODE 6). TIMER■#1■■■■■■■(1/6) →Judgment Delay■■■■0300 ■Initial Error ■■0500 ■Cycle Error ■■5000 TIMER■#1■■■■■■■(2/6) →Fastening OK■■■■■9999 ■Count OK■■■■■■■9999 ■Tor.Meas.Delay■ 0020TIMER■#1■■■■■■■(3/6) →ST. Torque Error ■■0500 ■Cycle Over Error■ 9999 ■Valve Return■ ■■0300 TIMER■#1■■■■■■■(4/6) →Reverse Rotate■■■■0300 ■Pin Adjustment■■■■0000 ■Line Control■■■■■0100 TIMER■#1■■■■■■■(5/6) →Year■■■■■■■■■0006 ■Month ■■■■■■■0001 ■Day ■■■■■■■■■0010TIMER■#1■■■■■■■(6/6) →Hours ■■■■■■■■0013 ■Minutes ■■■■■■■ 0015