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2012 Na Yamaha Super Tenere Manual

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Page 191

haha GENERAL CHASSIS
4-18
Removing the air filter case Order Job/Parts to remove Q ’ty Remarks
Rider seat Refer to “Removing the seats and carriers ”.
Left side cowling/Right side panel Refer to 
“Removing the side cowlings, side 
panel, and engine guard”.
1 Air filter case cover 1
2 Air filter element 1
3 Intake air temperature sensor coupler 1 Disconnect.
4 Cylinder head breather hose 1 Disconnect.
5 Air filter case joint clamp screw 2 Loosen.
6 Air filter case 1
7 Air chamber 1
For installation,...

Page 192

haha GENERAL CHASSIS
4-19
EAS23P1013
REMOVING THE AIR FILTER CASE
1. Remove: Fuel tank bolts  “1”
 Air filter case
TIP
After removing the fuel tank bolts, lift up the front 
of the fuel tank.
NOTICE
ECA23P4001
When lifting up the fuel tank, be careful not 
to pull the fuel tank overflow hose and fuel 
tank breather hose.
 Make sure the fuel tank breather/overflow 
hose is routed correctly.
1  

Page 193

haha FRONT WHEEL
4-20
EAS21880
FRONT WHEEL Removing the front wheel sensor, front wheel and brake discs
Order Job/Parts to remove Q ’ty Remarks
Air filter case Refer to 
“GENERAL CHASSIS ” on page 
4-1.
1 Front wheel sensor coupler 1 Disconnect.
2 Front brake hose holder 1
3 Front wheel sensor 1
4 Front wheel sensor lead holder 1
5 Front reflector 2
6 Front brake caliper 2
7 Front wheel axle pinch bolt 2 Loosen.
8 Front wheel axle 1
9 Front wheel 1
10 Collar (right side) 1
5
4 2
6
1
6
5
7
8
(5)
(5)
10...

Page 194

haha FRONT WHEEL
4-21
Removing the front wheel sensor, front wheel and brake discs Order Job/Parts to remove Q ’ty Remarks
11 Front wheel sensor housing 1
12 Collar (left side) 1
13 Front brake disc 2
For installation, reverse the removal proce-
dure.
(5)
(5)
(5)
(5)
13
13
12
11
LSNew
LT
LT
7 Nm (0.7 m 
kgf, 5.1 ft 
Ibf)T.R.18 Nm (1.8 m 
kgf, 13 ft 
Ibf)T.R.
18 Nm (1.8 m 
kgf, 13 ft 
Ibf)T.R.
21 Nm (2.1 m 
kgf, 15 ft 
Ibf)T.R.
72 Nm (7.2 m 
kgf, 52 ft 
Ibf)T.R.
7 Nm (0.7 m 
kgf, 5.1 ft ...

Page 195

haha FRONT WHEEL
4-22
Disassembling the front wheel Order Job/Parts to remove Q ’ty Remarks
1 Oil seal 1
2 Front wheel sensor rotor 1
3 Oil seal 1
4 Wheel bearing 2
5 Spacer 1
For assembly, reverse the disassembly pro-
cedure.
2 (5)
3
4
5
4
1
New
New
New
LS
LS
LT
8 Nm (0.8 m

kgf, 5.8 ft 
Ibf)T.R.  

Page 196

haha FRONT WHEEL
4-23
EAS21900
REMOVING THE FRONT WHEEL
NOTICE
ECA23P1004
Keep magnets (including magnetic pick-up 
tools, magnetic screwdrivers, etc.) away 
from the front wheel hub  “1”, otherwise the 
wheel sensor rotor equipped in the wheel 
hub may be damaged, resulting in improper 
performance of the ABS system.
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is 
no danger of it falling over.
2. Remove: Front brake calipers
TIP
Do not apply the...

Page 197

haha FRONT WHEEL
4-24
 Front wheel
Damage/wear   Replace.
Refer to  “CHECKING THE TIRES ” on page 
3-17 and “ CHECKING THE WHEELS ” on 
page 3-16.
3. Check:
Spokes
Bends/damage   Replace.
Loose   Tighten.
Refer to  “CHECKING AND TIGHTENING 
THE SPOKES ” on page 3-16.
TIP
After tightening the spokes, measure the front 
wheel runout.
4. Measure:
Front wheel radial runout  “1”
 Front wheel lateral runout “2”
Over the specified limits   Replace.
5. Check: Wheel bearings
Front wheel turns roughly or is...

Page 198

haha FRONT WHEEL
4-25
3. Measure: Wheel sensor rotor deflection
Out of specification   Clean the installation 
surface of the wheel sensor rotor and correct 
the wheel sensor rotor deflection, or replace 
the wheel sensor rotor.
▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼
a. Hold the dial gauge at a right angle against 
the wheel sensor rotor surface.
b. Measure the wheel sensor rotor deflection.
TIP
Do not touch the surface of the rotor magnet with 
a sharp object.
c. If the deflection is above...

Page 199

haha FRONT WHEEL
4-26
▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲▲ ▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲
2. Install: Front wheel sensor rotor
NOTICE
ECA23P1010
Replace the wheel sensor rotor bolts with 
new ones.
3. Measure:
Wheel sensor rotor deflection
Out of specification   Correct the wheel sen-
sor rotor deflection or replace the wheel sen-
sor rotor.
Refer to  “MAINTENANCE OF THE FRONT 
WHEEL SENSOR AND SENSOR ROTOR ” 
on page 4-24.
EAS21970
ADJUSTING THE FRONT WHEEL STATIC 
BALANCE
TIP
 After replacing the tire, wheel, or both, the...

Page 200

haha FRONT WHEEL
4-27
c. If the heavy spot does not stay in that posi- tion, install a heavier weight.
d. Repeat steps (b) and (c) until the front wheel  is balanced.
TIP
Install up to four balancing weights on the rim. 
When installing three or four balancing weights, 
install the third and fourth weights on the oppo-
site side of the rim.
▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲▲ ▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲
4. Check: Front wheel static balance
▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼
a. Turn the front wheel and make sure...
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