Yamaha Star 250 Xv250y C Owners Manual
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46B-28199-10 XV250Y(C) OWNER’S MANUAL Read this manual carefully before operating this vehicle. LIT-11626-22-33
EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. U46B10E0.book Page 1 Tuesday, May 20, 2008 7:32 PM
INTRODUCTION EAU10081 Congratulations on your purchase of the Yamaha XV250Y(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur- rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer. WARNING EWA10011 Please read this manual and the “YOU AND YOUR MOTORCYCLE: RIDING TIPS” booklet carefully before operating this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con- trols and operating features. Regular inspections and careful maintenance, along with good operating techniques,will help ensure that you safely enjoy the capabilities and reliability of this motorcycle. U46B10E0.book Page 1 Tuesday, May 20, 2008 7:32 PM
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property. A TIP provides key information to make procedures easier or clearer. WARNING NOTICETIP U46B10E0.book Page 1 Tuesday, May 20, 2008 7:32 PM
IMPORTANT MANUAL INFORMATION EAU10193 XV250Y(C) OWN ER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan. P/N LIT-11626-22-33 U46B10E0.book Page 2 Tuesday, May 20, 2008 7:32 PM
TABLE OF CONTENTSLOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................3-3 INSTRUMENT AND CONTROL FUNCTIONS.......................................4-1 Main switch .....................................4-1 Indicator lights ................................4-1 Speedometer unit ...........................4-2 Handlebar switches ........................4-2 Clutch lever .....................................4-3 Shift pedal .......................................4-4 Brake lever .....................................4-4 Brake pedal ....................................4-4 Fuel tank cap ..................................4-5 Fuel .................................................4-5 Fuel cock ........................................4-7 Starter (choke) lever .......................4-8 Steering lock ...................................4-8 Rider seat .......................................4-9 Helmet holder .................................4-9 Adjusting the shock absorber assemblies ................................4-10 Sidestand ......................................4-10 Ignition circuit cut-off system ........4-11FOR YOUR SAFETY – PRE-OPERATION CHECKS............. 5-1 Pre-operation check list .................. 5-2 OPERATION AND IMPORTANT RIDING POINTS................................. 6-1 Starting and warming up a cold engine ......................................... 6-1 Starting a warm engine .................. 6-2 Shifting ........................................... 6-2 Engine break-in .............................. 6-4 Parking ........................................... 6-4 PERIODIC MAINTENANCE AND ADJUSTMENT................................... 7-1 Owner’s tool kit ............................... 7-2 Periodic maintenance chart for the emission control system ............. 7-3 General maintenance and lubrication chart .......................... 7-4 Removing and installing the panel ........................................... 7-8 Checking the spark plugs ............... 7-8 Canister (for California only) ........ 7-10 Engine oil and oil filter element .... 7-10 Cleaning the air filter element ...... 7-13 Carburetor .................................... 7-15 Checking the engine idling speed ........................................ 7-15 Checking the throttle cable free play ........................................... 7-15Valve clearance ........................... 7-16 Tires ............................................. 7-16 Spoke wheels .............................. 7-18 Adjusting the clutch lever free play ........................................... 7-18 Adjusting the brake lever free play ........................................... 7-19 Adjusting the brake pedal position and free play ............................. 7-20 Adjusting the rear brake light switch ....................................... 7-21 Checking the front brake pads and rear brake shoes ............... 7-21 Checking the brake fluid level ...... 7-22 Changing the brake fluid .............. 7-23 Drive chain slack .......................... 7-23 Cleaning and lubricating the drive chain ................................ 7-25 Checking and lubricating the cables ....................................... 7-25 Checking and lubricating the throttle grip and cable ............... 7-26 Checking and lubricating the brake and shift pedals .............. 7-26 Checking and lubricating the brake and clutch levers ............ 7-26 Checking and lubricating the sidestand .................................. 7-27 Lubricating the swingarm pivots ........................................ 7-27 Checking the front fork ................. 7-27U46B10E0.book Page 1 Tuesday, May 20, 2008 7:32 PM
TABLE OF CONTENTS Checking the steering ................... 7-28 Checking the wheel bearings ....... 7-28 Battery .......................................... 7-29 Replacing the fuses ...................... 7-30 Replacing the headlight bulb ........ 7-31 Replacing the tail/brake light bulb ........................................... 7-32 Replacing a turn signal light bulb ........................................... 7-33 Supporting the motorcycle ............ 7-33 Front wheel ................................... 7-34 Rear wheel ................................... 7-36 Troubleshooting ............................ 7-37 Troubleshooting chart ................... 7-38 MOTORCYCLE CARE AND STORAGE.......................................... 8-1 Matte color caution ......................... 8-1 Care ................................................ 8-1 Storage ...........................................8-3 SPECIFICATIONS ............................. 9-1 CONSUMER INFORMATION........... 10-1 Identification numbers .................. 10-1 Reporting safety defects ............... 10-3 Motorcycle noise regulation .......... 10-4 Maintenance record ...................... 10-5YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ............................. 10-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ..................................... 10-9 U46B10E0.book Page 2 Tuesday, May 20, 2008 7:32 PM
LOCATION OF IMPORTANT LABELS 1-1 1 EAU10383 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.U46B10E0.book Page 1 Tuesday, May 20, 2008 7:32 PM
LOCATION OF IMPORTANT LABELS1-2 1 1 3 24 California only 5 California only Cold tire normal pressure should be set as follows. 225 2.25 33 200 2.00 29 200 2.00 29 175 1.75 25 3CK-21668-A1 NOTICE 10D-2815N-00 U46B10E0.book Page 2 Tuesday, May 20, 2008 7:32 PM
2-1 2 SAFETY INFORMATION EAU10283 Be a Responsible Owner As the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle. He or she should: Obtain thorough instructions from a competent source on all aspects of motorcycle operation. Observe the warnings and mainte- nance requirements in this Own- er’s Manual. Obtain qualified training in safe and proper riding techniques. Obtain professional technical ser- vice as indicated in this Owner’s Manual and/or when made neces- sary by mechanical conditions.Safe Riding Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See page 5-1 for a list of pre-operation checks. This motorcycle is designed to car- ry the operator and a passenger. The failure of motorists to detect and recognize motorcycles in traf- fic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident. Therefore: Wear a brightly colored jacket. Use extra caution when you are approaching and passing through intersections, since in- tersections are the most likely places for motorcycle accidents to occur.Ride where other motorists can see you. Avoid riding in another motorist’s blind spot. Many accidents involve inexperi- enced operators. In fact, many op- erators who have been involved in accidents do not even have a cur- rent motorcycle license. Make sure that you are qualified and that you only lend your motorcycle to other qualified op- erators. Know your skills and limits. Staying within your limits may help you to avoid an accident. We recommend that you prac- tice riding your motorcycle where there is no traffic until you have become thoroughly famil- iar with the motorcycle and all of its controls. Many accidents have been caused by error of the motorcycle opera- tor. A typical error made by the op- erator is veering wide on a turn U46B10E0.book Page 1 Tuesday, May 20, 2008 7:32 PM