Yamaha F50 Service Manual
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Page 221
62Y3A116-22 1 2 3 4 5 6 7 8 I No. Part name Q’ty RemarksTightening torques Stage N·mkgf·mft·lb 1 Shift rod assembly 1 2 Drive shaft 1 3 Oil seal 1 Not reusable 4 Oil seal housing 1 5 O-ring 1 Not reusable 6 Circlip 1 7 Shift rod 1 8 O-ring 1 Not reusable 9 Taper roller bearing 1Not reusable 10 Bearing outer race 1Not reusable 11 Pinion shim—As required 12 Sleeve 1 13 Oil seal housing assembly 1 14 Washer 1 15 Oil seal housing 1 16 O-ring 1 Not reusable 17 Oil seal 2Not reusable 18 Seal 1 19 Plate 1 20...
Page 222
LOWRLower unit 6-2362Y3A11 Removing the drive shaft 1. Remove the drive shaft assembly and pinion, and then pull out the forward gear. ÈFor USA and Canada ÉFor worldwide Disassembling the drive shaft assembly 1. Install the pinion nut 1 , tighten it finger tight, and then remove the drive shaft bearing 2 using a press. ÈFor USA and Canada ÉFor worldwide CAUTION: •Do not press the drive shaft threads a directly. •Do not reuse the bearing, always replace it with a new one. Disassembling the forward...
Page 223
62Y3A116-24 1 2 3 4 5 6 7 8 I Disassembling the lower case 1. Remove the taper roller bearing outer race and shim(s). ÈFor USA and Canada ÉFor worldwide NOTE: Install the claw as shown. 2. Remove the drive shaft bearing outer race, shim(s), and drive shaft sleeve. ÈFor USA and Canada ÉFor worldwide NOTE: Install the claw as shown. 3. Remove the needle bearing. 4. Remove the shift rod assembly and shift cam. Slide hammer and adapters 1 : YB-06096 Bearing outer race puller 2 : 90890-06523 Outer race...
Page 224
LOWRLower unit 6-2562Y3A11 Checking the pinion and forward gear 1. Check the teeth of the pinion, and the teeth and dogs of the forward gear for cracks or wear. Replace the pinion or gear if necessary. Checking the bearings 1. Check the bearings for pitting or rum- bling. Replace if necessary. Checking the drive shaft 1. Check the drive shaft for bends or wear. Replace if necessary. Checking the shift rod and shift cam 1. Check the shift rod and shift cam for cracks or wear. Replace if necessary....
Page 225
62Y3A116-26 1 2 3 4 5 6 7 8 I 2. Install the needle bearing into the lower case to the specified depth. ÈFor USA and Canada ÉFor worldwide NOTE: Install the needle bearing with the manufac- ture identification mark b facing upward. When using the driver rod, do not strike the special tool in a manner that will force the stopper c out of place. 3. Install the sleeve, original shim(s), and bearing outer race. CAUTION: Add or remove shims, if necessary, when replacing the pinion or lower case. NOTE:...
Page 226
LOWRLower unit 6-2762Y3A11 4. Install the forward gear original shim(s) and taper roller bearing outer race. CAUTION: Add or remove shims, if necessary, when replacing the forward gear or lower case. Assembling the forward gear 1. Install the new taper roller bearing into the forward gear using a press. ÈFor USA and Canada ÉFor worldwide Assembling the drive shaft 1. Install the new drive shaft bearing into the drive shaft using a press. ÈFor USA and Canada ÉFor worldwide NOTE: Use a special service tool...
Page 227
62Y3A116-28 1 2 3 4 5 6 7 8 I 2. Install the new oil seals to the oil seal housing as shown. ÈFor USA and Canada ÉFor worldwide Installing the drive shaft 1. Install the forward gear, then the drive shaft assembly, pinion, and pinion nut, and then tighten the nut to the specified torque. ÈFor USA and Canada ÉFor worldwide Installing the lower unit 1. Set the gearshift to the neutral position at power unit and lower unit. Oil seal installer 3 : YB-06168 Driver handle 4 : YB-06071 Needle bearing attachment...
Page 228
LOWRLower unit 6-2962Y3A11 2. Install the two dowel pins 1 to the lower unit. 3. Install the lower unit to the upper case, and then tighten the bolts to the specified torque. 4. Install the trim tab 2 to its original posi- tion, and then connect the speedometer hose 3 .5. Install the propeller and propeller nut, tighten the nut finger tight. Place a block of wood between the anti-cavitation plate and propeller to keep the propeller from turning, and then tighten the nut to the specified torque....
Page 229
62Y3A116-30 1 2 3 4 5 6 7 8 I WARNING Do not hold the propeller with your hands when loosening or tightening it. Be sure to remove the battery leads from the bat- teries and the engine shut-off switch. Put a block of wood between the cavitation plate and propeller to keep the propeller from turning. NOTE: If the grooves in the propeller nut 4 do not align with the cotter pin hole, tighten the nut until they are aligned. Propeller nut 4 : 35 N·m (3.5 kgf·m, 25 ft·lb) Drive shaft and lower case (F50/F50A)