Yamaha F50 Service Manual
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Page 211
62Y3A116-12 1 2 3 4 5 6 7 8 I No. Part name Q’ty RemarksTightening torques Stage N·mkgf·mft·lb 1 Propeller shaft assembly 1 2 Propeller shaft housing assembly1 3 Spacer 1 4Grommet 1 5Bolt 4 M8 × 20 mm 6 Water pump housing 1 7 Insert plate cartridge 1 8Impeller 1 9 O-ring 1 Not reusable 10 Outer plate cartridge 1 11 Gasket 1 Not reusable 12 Dowel pin 2 13 Woodruff key 1 14 Slider 1 15 Spring 1 16 Cross pin 1 17 Dog clutch 1 18 Spring 1 19 Propeller shaft 1 20 Shift plunger 1 21 Washer 1 22 Bolt 2 M8 ×...
Page 212
LOWRLower unit 6-1362Y3A11 Removing the water pump and propeller shaft housing assembly 1. Remove the water pump assembly. 2. Remove the propeller shaft housing assembly by removing the bolts 1 , then pulling the housing out. ÈFor USA and Canada ÉFor worldwide Disassembling the propeller shaft housing 1. Remove the reverse gear and shim(s). ÈFor USA and Canada ÉFor worldwide NOTE: Install the bearing separator 2 between the reverse gear and propeller shaft housing completely, then the other special...
Page 213
62Y3A116-14 1 2 3 4 5 6 7 8 I ÈFor USA and Canada ÉFor worldwide 3. Remove the oil seals and needle bear- ing. Disassembling the propeller shaft assembly 1. Remove the spring 1 , then the cross pin 2 , dog clutch 3 , slider, and spring. Checking the water pump 1. Check the pump housing for deforma- tion. Replace if necessary. 2. Check the impeller 1 and insert plate cartridge 2 for cracks or wear. Replace if necessary. Slide hammer and adapters 7 : YB-06096 Stopper guide plate 8 : 90890-06501 Stopper...
Page 214
LOWRLower unit 6-1562Y3A11 3. Check the Woodruff key 3 and the groove a on the drive shaft for wear. Replace if necessary. Checking the propeller shaft housing 1. Clean the propeller shaft housing using a soft brush and cleaning solvent, and then check it for cracks. Replace if necessary. 2. Check the teeth and dogs of the reverse gear for cracks or wear. Replace the gear if necessary. 3. Check the bearings for pitting or rum- bling. Replace if necessary. Checking the propeller shaft 1. Check the...
Page 215
62Y3A116-16 1 2 3 4 5 6 7 8 I Assembling the propeller shaft assembly 1. Install the dog clutch as shown. NOTE: Install the dog clutch 1 with the “F” mark a facing toward the shift plunger. Assembling the propeller shaft housing 1. Install the needle bearing into the propel- ler shaft housing to the specified depth. È For USA and Canada É For worldwide NOTE: Install the needle bearing with the manufac- ture identification mark a facing toward the oil seal (propeller side). Do not strike the driver...
Page 216
LOWRLower unit 6-1762Y3A11 3. Install the original shim(s) 0 and ball bearing into the reverse gear using a press. ÈFor USA and Canada ÉFor worldwide CAUTION: Add or remove shims, if necessary, when replacing the reverse gear or propeller shaft housing. NOTE: Install the ball bearing with the manufacture identification mark f facing outward (propel- ler side).4. Install the reverse gear assembly to the propeller shaft housing using a press. Oil seal installer 6 : YB-06168 Driver handle 7 : YB-06071...
Page 217
62Y3A116-18 1 2 3 4 5 6 7 8 I Installing the propeller shaft housing 1. Install the washer 1 , propeller shaft assembly 2 , and shift plunger 3 , into the propeller shaft housing assembly 4 . 2. Apply grease to the new O-rings. 3. Install the propeller shaft housing assem- bly into the lower case 5 , and then tighten the bolts 6 . NOTE: When installing the propeller shaft assembly, be sure not to drop the shift plunger 3 . Installing the water pump 1. Install the new gasket and outer plate cartridge. 2....
Page 218
LOWRLower unit 6-1962Y3A11 5. Install the O-ring 5 , pump housing assembly 4 , and dowel pins 6 into the lower case, tighten the bolts 7 , and then install the grommet 8 and spacer 9 . NOTE: When installing the pump housing, apply grease to the inside of the housing, and then turn the drive shaft clockwise while pushing down the pump housing. Align the spacer projection a with the hole b in the pump housing. S62Y6200J A a b 9 8 7 4 6 5 6