Yamaha F50 Service Manual
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Page 271
62Y3A116-72 1 2 3 4 5 6 7 8 I 2. Install the taper roller bearing 1 to the shim selecting tools. NOTE: Tighten the nut four turns after it contacts the spring. 3. Measure the clearance (M) between the gauge pin and the press plate.4. Select the forward gear shims (T1). NOTE: The sum of T1 and M should not be more than M0. Forward gear shim selecting tools: YB-34446-1 2 , YB-34446-3 3 , YB-34446-5 4 , YB-34446-7 5 Forward gear shim thickness (T1) = M0 – M Available shim thicknesses: 0.10, 0.12, 0.15,...
Page 273
62Y3A116-74 1 2 3 4 5 6 7 8 I Shimming NOTE: Shimming is not required when assembling the original lower case and inner parts. Shimming is required when assembling the original inner parts and a new lower case. Shimming is required when replacing the inner part(s). Selecting the pinion shims 1. Install the drive shaft and drive shaft bearing 1 to the shimming tools. NOTE: Select the shim thickness (T3) by using the specified measurement(s) and the calcula- tion formula. Install the shimming tool to...
Page 274
LOWRLower unit 6-7562Y3A11 Example: If “M” is “32.10 mm” and “P” is “+5”, then T3 = 32.10 – 31.50 – (+5)/100 mm = 0.60 – 0.05 mm = 0.55 mm If “M” is “32.10 mm” and “P” is “–5”, then T3 = 32.10 – 31.50 – (–5)/100 mm = 0.60 + 0.05 mm = 0.65 mm 5. Select the pinion shim(s) (T3) as follows. Example: If “T3” is “0.59 mm”, then the pinion shim is 0.60 mm. If “T3” is “0.64 mm”, then the pinion shim is 0.65 mm. Selecting the forward gear shims 1. Turn the taper roller bearing outer race 1 two or three times to...
Page 275
62Y3A116-76 1 2 3 4 5 6 7 8 I Example: If “M” is “24.00 mm” and “F” is “+5”, then T1 = 24.50 + (+5)/100 – 24.00 mm = 0.50 + 0.05 mm = 0.55 mm If “M” is “24.00 mm” and “F” is “–5”, then T1 = 24.50 + (–5)/100 – 24.00 mm = 0.50 – 0.05 mm = 0.45 mm 3. Select the forward gear shim(s) (T1) as follows. Example: If “T1” is “0.45 mm”, then the forward gear shim is 0.42 mm. If “T1” is “0.50 mm”, then the forward gear shim is 0.48 mm.Calculated numeral at 1/100 placeRounded numeral 1, 2 0 3, 4, 5 2 6, 7, 8 5 9, 10...
Page 276
LOWRLower unit 6-7762Y3A11 Backlash (T50/FT50B, FT50C)6 Measuring the forward and reverse gear backlash 1. Remove the water pump assembly. 2. Set the gearshift to the neutral position. ÈFor USA and Canada ÉFor worldwide 3. Install the special service tool so that it pushes against the propeller shaft. ÈFor USA and Canada ÉFor worldwide NOTE: Tighten the universal puller or center bolt while turning the drive shaft until the drive shaft can no longer be turned. 4. Install the backlash indicator onto the...
Page 277
62Y3A116-78 1 2 3 4 5 6 7 8 I 5. Slowly turn the drive shaft clockwise and counterclockwise and measure the back- lash when the drive shaft stops in each direction. 6. Add or remove shims if out of specifica- tion. M: Measurement 7. Remove the special service tools from the propeller shaft. 8. Apply a load to the reverse gear by install- ing the propeller 0 without the spacer A , and washer B and washer C as shown. NOTE: Tighten the propeller nut D while turning the drive shaft until the drive shaft...
Page 278
BRKT 62Y3A11 Bracket unit Troubleshooting ............................................................................................. 7-1 Special service tools ..................................................................................... 7-4 Tiller handle (F50/F50A, T50/FT50B) ............................................................ 7-5 Checking the throttle cable and shift cable .............................................. 7-15 Assembling the tiller...
Page 279
62Y3A11 1 2 3 4 5 6 7 8 I Gear pump .................................................................................................... 7-59 Disassembling the tilt cylinder ................................................................. 7-63 Disassembling the trim cylinder ............................................................... 7-63 Disassembling the gear pump ................................................................. 7-64 Checking the tilt cylinder and trim cylinder...
Page 280
BRKTBracket unit 7-162Y3A11 Troubleshooting7 Before troubleshooting the power trim and tilt unit, check that all electrical connections are tight and free from corrosion, and that the battery is fully charged to 12 V. Symptom: Power trim and tilt unit does not operate. Listen for the operation sound of the power trim and tilt relay. Listen for the operation sound of the power trim and tilt motor. Check that the manual release plug is closed. Check the power trim and tilt fluid level. Disassemble the...