Yamaha F2 5 Service Manual
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69M3E11i-2 1 2 3 4 5 6 7 8 9 D. Dimensions ................................................. 2-6 Disassembling the crankcase ................... 5-31 Disassembling the cylinder block .............. 5-30 Disassembling the cylinder body .............. 5-24 Disassembling the lower case .................. 6-11 Disassembling the manual starter............... 5-7 Disassembling the propeller shaft assembly ................................................... 6-8 Disassembling the propeller shaft housing ..................................................... 6-8 Disassembly and assembly ........................ 1-4 Draining the fuel .......................................... 4-7 Drive shaft and lower case........................ 6-10 E. Electrical ..................................................... 2-5 Electrical components ................................. 8-2 F. Features and benefits ................................. 1-6 Fire prevention ............................................ 1-3 Fuel and blowby hoses ............................... 4-2 Fuel system................................................. 3-3 Fuel tank ..................................................... 4-3 G. General ..................................................... 3-11 General specifications................................. 2-1 General torques .......................................... 2-9 Good working practices .............................. 1-4 H. Hose routing................................................ 4-2 How to use this manual............................... 1-1 I. Identification ................................................ 1-5 Idle silencer ................................................. 1-9 Ignition system .................................... 1-6 , 8-4 Installing the carburetor .............................. 4-9 Installing the drive shaft ............................ 6-13 Installing the lower unit ............................. 6-15 Installing the power unit ............................ 5-36 Installing the propeller shaft housing ........ 6-14 Installing the throttle cable ........................ 4-10 Installing the tiller handle ............................ 7-3 Installing the upper case ............................. 7-9 Installing the valves................................... 5-21 Installing the water pump and shift rod ..... 6-14 L. Low vibration tiller handle ......................... 1-11 Lower unit ............................................3-9 , 6-2 Lubricating the outboard motor................. 3-12 M. Maintenance interval chart ......................... 3-2 Maintenance specifications ........................ 2-3 Manual format............................................. 1-1 O. Oil check window ........................................ 1-8 P. Parts, lubricants, and sealants ................... 1-3 Power unit............................ 2-3 , 3-3, 5-3, 9-1 Predelivery checks ................................... 1-15 Propeller selection .................................... 1-15 Propeller shaft housing ............................... 6-7 Propeller size ............................................ 1-15 R. Refacing the valve seat ............................ 5-18 Removing the cylinder head ..................... 5-14 Removing the drive shaft .......................... 6-11 Removing the lower unit ............................. 6-5 Removing the power unit .......................... 5-10 Removing the propeller shaft housing assembly .................................................. 6-8 Removing the water pump and shift rod ..... 6-5 Replacing the valve guides....................... 5-17 S. Safety while working ................................... 1-3 Selection ................................................... 1-15 Self-protection ............................................ 1-3 Serial number ............................................. 1-5 Special service tools ..... 3-1 , 4-1, 5-1, 6-1, 8-1 Specified torques ........................................ 2-8 Splash lubrication system ......................... 1-10 Symbols ...................................................... 1-2 T. TCI system ............................................... 1-12 Technical tips............................................ 1-12 Test run .................................................... 1-18 Tightening torques ...................................... 2-8 Tiller handle ................................................ 7-1 Top view ..................................................... 8-2 Index
Index i-369M3E11 U. Upper case, swivel bracket, and clamp brackets .......................................... 7-4 V. Ventilation ................................................... 1-3 W. Wiring harness ............................................ 8-3
YAMAHA MOTOR CO., LTD. Printed in the Netherlands May 2002 – 1.3 × 1 CR (E)