Yamaha F2 5 Service Manual

							69M3E117-4
1
2
3
4
5
6
7
8
9
Upper case, swivel bracket, and clamp brackets7
No. Part name Q’ty Remarks
1 Upper case 1
2 Water pipe 1 S- and L-transom models
3 Shift rod 1
4 Rubber seal 1
5Bracket 1
6Bolt 1 M5 
× 11 mm
7 Washer 1
8 Cotter pin 1
Not reusable
9 Grease nipple 1
10 Gasket 1
Not reusable
11 Cover 1
12 Screw 1ø6 
× 15 mm
13 Bushing 1
14 O-ring 2
Not reusable
15 Shift lever 1
16 Spring 1
17 Ball 1
S69M7050
6
5
7
26
8
9
14
16
17 10
11
12 3
24
1
222320 21
252419 18 15
AA
AA
AA
13
AA
LT
572
LTT R..12 N · 
m (1.2 kgf · 
m, 8.9 ft · Ib)
T R..3 N · 
m (0.3 kgf · 
m, 2.2 ft · Ib)
T R..5 N · 
m (0.5 kgf · 
m, 3.7 ft · Ib)
Tiller handle / Upper case, swivel bracket, and clamp brackets 
						

							BRKTBracket unit
7-569M3E11
7
No. Part name Q’ty Remarks
18 Bushing 1
19 Friction piece 1
20 Swivel bracket 1
21 Bolt 4 M6 
× 30 mm
22 Cover 1
23 Screw 2ø6 
× 15 mm
24 Spring 1
25 Friction screw 1
26 Shift rod washer 1
S69M7050
6
5
7
26
8
9
14
16
17 10
11
12 3
24
1
222320 21
252419 18 15
AA
AA
AA
13
AA
LT
572
LTT R..12 N · 
m (1.2 kgf · 
m, 8.9 ft · Ib)
T R..3 N · 
m (0.3 kgf · 
m, 2.2 ft · Ib)
T R..5 N · 
m (0.5 kgf · 
m, 3.7 ft · Ib) 
						

							69M3E117-6
1
2
3
4
5
6
7
8
9
7
No. Part name Q’ty Remarks
1 Port clamp bracket 1
2 Starboard clamp bracket 1
3 Swivel bracket 1
4 Mount housing 1
5 Mount 1
6 Trim rod 1 M6 
× 125 mm
7 Washer 1
8Nut 1
9Bolt 1 M8 
× 135 mm
10 Washer 2
11 Washer 1
12 Nut 1
13 Nut 1
14 Grease nipple 1
15 Cover 1
16 Pin 1
17 Circlip 1
S69M7060
131211
6
2
24
23
2221
2017
8 9
4510 3
16 18 19
15
17
14
10
AA
AA
AA
AA
AA
T R..5 N · 
m (0.5 kgf · 
m, 3.7 ft · Ib)
T R..5 N · 
m (0.5 kgf · 
m, 3.7 ft · Ib)
T R..16 N · 
m (1.6 kgf · 
m, 11.8 ft · Ib)
25 2826 27
27
26
28
25
Upper case, swivel bracket, and clamp brackets 
						

							BRKTBracket unit
7-769M3E11
7
No. Part name Q’ty Remarks
18 Rod 1
19 Lever 1
20 Tilt stop lever 2 1
21 Pin 1
22 Spring 1
23 Bushing 1
24 Tilt stop lever 1 1
25 Clamp pad 2
26 Clamp screw 2
27 Clamp handle 2
28 Pin 2
Not reusable
S69M7060
131211
6
2
24
23
2221
2017
8 9
4510 3
16 18 19
15
17
14
10
AA
AA
AA
AA
AA
T R..5 N · 
m (0.5 kgf · 
m, 3.7 ft · Ib)
T R..5 N · 
m (0.5 kgf · 
m, 3.7 ft · Ib)
T R..16 N · 
m (1.6 kgf · 
m, 11.8 ft · Ib)
25 2826 27
27
26
28
25 
						

							69M3E117-8
1
2
3
4
5
6
7
8
9
Assembling the swivel bracket
1. Install the bushing 1
 into the swivel
bracket 2
, and then insert tilt stop lever
1 3
 partially into the swivel bracket 2
.
2. Hook the spring 4
 onto tilt stop lever 1
3
.
NOTE:
The spring 4
 should be hooked on the stop-
per a
.
3. Turn tilt stop lever 1 3
 in the direction of
the arrow shown.
4. Insert the rod 5
 into tilt stop lever 2 6
,
and then install tilt stop lever 2 6
 onto tilt
stop lever 1 3
.
5. Align the cut out sections of tilt stop lever
1 3
 and tilt stop lever 2 6
, and then
insert lever 1 into lever 2 completely.
6. Use a hammer to insert the pin 7
 to fix
lever 1 to lever 2.
7. Hook the spring 4
 to the projection b
 of
tilt stop lever 2.
8. Install the rod 5
 into the lever 8
.9. Turn tilt stop lever 1 3
 in the direction of
the arrow shown.
10. Insert the pin 9
 into the swivel bracket
2
 and lever 8
, and then install the cir-
clip 0
 to the pin 9
.
NOTE:
After installation, check tilt stop lever 1 3
 for
proper operation.
S69M7070
AA
3
1
2 4 4
a
S69M7080
3
6 5
6
5
S69M7090
7
6
53b 4
5 8
S69M7100
AA
0
8
3
2 9
Upper case, swivel bracket, and clamp brackets 
						

							BRKTBracket unit
7-969M3E11
Assembling the clamp brackets
1. Install the swivel bracket and mount
housing between the clamp brackets,
and then tighten the nuts to the specified
torques.
NOTE:
After tightening clamp bracket nut 1 2
 to the
specified torque, hold the nut with a wrench,
and then tighten clamp bracket nut 2 3
 to the
specified torque.
Installing the upper case
1. Install the upper case assembly to the
swivel bracket, and then tighten the bolts
1
 to the specified torque.2. Install the cover 2
 to the swivel bracket.
3. Inject grease into the grease nipple 3
until grease comes out from the bushings
a
.
4. Inject grease into the grease nipple 4
until grease comes out from the spring
fitting hole b
.
T R..
Trim rod nut 1
:
5 N·m (0.5 kgf·m, 3.7 ft·lb)
Clamp bracket nut 1 2
:
5 N·m (0.5 kgf·m, 3.7 ft·lb)
Clamp bracket nut 2 3
:
16 N·m (1.6 kgf·m, 11.8 ft·lb)
S69M7110
1
2
3
AA
S69M7120
11
AA
T R..
Swivel bracket bolt 1
:
12 N·m (1.2 kgf·m, 8.9 ft·lb) 
						

							69M3E11
ELEC–+
1
2
3
4
5
6
7
8
9
Electrical systems
Special service tools ..................................................................................... 8-1
Electrical components ................................................................................... 8-2
Top view .................................................................................................... 8-2
Wiring harness........................................................................................... 8-3
Ignition system ............................................................................................... 8-4
Checking the ignition spark gap ................................................................ 8-4
Checking the spark plug cap ..................................................................... 8-4
Checking the TCI unit ................................................................................ 8-5
Checking the engine shut-off switch .......................................................... 8-5 
						

							ELECElectrical systems
–+
8-169M3E11
Special service tools8
Ignition tester
90890-06754
Digital circuit tester
90890-03174 
						

							69M3E118-2
1
2
3
4
5
6
7
8
9
Electrical components8
Top view
1Spark plug cap
2Spark plug wire
3TCI unit
4Engine shut-off switch
S69M8010
1
2
3
4
Special service tools / Electrical components 
						

							ELECElectrical systems
–+
8-369M3E11
Wiring harness
1Flywheel magnet
2TCI unit
3Engine shut-off switch
4Ground
5Spark plugB: Black
W: White