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Stihl Fs 460 Cm Manual

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    							FS 460 C-M, FS 460 C-M L, FS 490 C-M, FS 490 C-M L
    English
    39 If engine running behavior is still 
    unsatisfactory after servicing the air filter 
    and adjusting the throttle cable, the 
    cause may be the muffler.
    H av e t he  m uf fle r  c hec k ed  by  a  s er v ic in g 
    dealer for contamination 
    (carbonization).
    STIHL recommends that you have 
    servicing and repair work carried out 
    exclusively by an authorized STIHL 
    servicing dealer.If the machine is to remain out of use for 
    approx. 3 months or more
    NDrain and clean the fuel tank in a 
    well ventilated place
    NDispose of fuel in accordance with 
    the regulations and having regard 
    for the environment
    NRun the engine until the carburetor 
    is dry. This helps to prevent the 
    carburetor diaphragms sticking 
    together.
    NRemove, clean and inspect the 
    cutting attachment. Treat metal 
    cutting attachments with protective 
    oil.
    NThoroughly clean the machine
    NStore the machine in a dry and safe 
    place, out of the reach of children 
    and other unauthorized usersNUse a sharpening file (see "Special 
    Accessories") to sharpen dull 
    cutting attachments. In case of 
    more serious wear or nicks: 
    Resharpen with a grinder or have 
    the work done by a dealer – STIHL 
    recommends a STIHL servicing 
    dealer.
    NSharpen frequently, take away as 
    little metal as possible – two or three 
    strokes of the file are usually 
    enough.
    NResharpen the teeth (1) uniformly – 
    do not alter the contour of the parent 
    blade (2) in any way.
    See cutting attachment packaging for 
    additional sharpening instructions. Keep 
    the packaging for future reference.
    Engine Running BehaviorStoring the MachineSharpening Metal Cutting 
    Blades
    22
    1
    2
    11
    002BA042 KN 
    						
    							FS 460 C-M, FS 460 C-M L, FS 490 C-M, FS 490 C-M L
    English
    40
    Balancing
    NAfter resharpening about 5 times, 
    check the cutting attachment for 
    out-of-balance on a STIHL balancer 
    – see “Special Accessories” – or 
    have it checked by a dealer and re-
    balanced as necessary – STIHL 
    recommends a STIHL servicing 
    dealer.
    Placing power tool on the ground
    NShut off the engine.
    NLay your power tool on its back so 
    that the cutting attachment 
    mounting face is pointing up.
    Replacing Nylon Line
    Always check the mowing head for signs 
    of wear before replacing the nylon line.
    WARNING
    If there are signs of serious wear, 
    replace the complete mowing head.
    The nylon mowing line is referred to as 
    "nylon line" or "line" in the following.
    The mowing head is supplied with 
    illustrated instructions for replacing the 
    nylon line. Keep the instructions for the 
    mowing head in a safe place.
    NIf necessary, remove the mowing 
    head.
    Adjusting Nylon Line
    STIHL SuperCut
    Fresh line is advanced automatically if 
    the remaining line is at least 6 cm 
    (2 1/2 in) long. The blade on the 
    deflector trims overlong lines to the 
    correct length.
    STIHL AutoCut
    NWith the engine running, hold the 
    rotating mowing head above the 
    grass surface.
    NTap it on the ground once – fresh 
    line is advanced and the blade on 
    the deflector trims it to the right 
    length.
    Fresh line is advanced every time the 
    mowing head is tapped on the ground. 
    For this reason observe the mowing 
    head's cutting performance during 
    operation. If the mowing head is tapped 
    on the ground too often, the line limiting 
    blade will unnecessarily cut off unused 
    lengths of nylon line.
    Line feed operates only if both lines are 
    still at least 2.5 cm (1 in) long.
    STIHL TrimCut
    WARNING
    To reduce the risk of injury, always shut 
    off the engine before adjusting the nylon 
    line by hand.
    NPull the spool up – rotate it about 1/6 
    turn counterclockwise until it 
    engages – and allow it to spring 
    back.
    NPull ends of the lines outward.
    Maintaining the Mowing 
    Head
    002BA406 KN 
    						
    							FS 460 C-M, FS 460 C-M L, FS 490 C-M, FS 490 C-M L
    English
    41 Repeat the above procedure as 
    necessary until both lines reach the 
    limiter blade on the deflector.
    Rotating the spool from one stop to the 
    next advances about4 cm (1 1/2 in) of 
    fresh line.
    Replacing Nylon Line
    STIHL PolyCut
    Precut lengths of nylon line can be fitted 
    to the PolyCut in place of the cutting 
    blades.
    STIHL DuroCut, STIHL PolyCut
    WARNING
    To reduce the risk of injury, always shut 
    off the engine before refilling the mowing 
    head.
    NFit precut lengths of nylon line in the 
    mowing head as described in the 
    instructions supplied.
    Replacing Cutting Blades
    STIHL PolyCut
    Always check the mowing head for signs 
    of wear before installing new cutting 
    blades.
    WARNING
    If there are signs of serious wear, 
    replace the complete mowing head.
    The thermoplastic cutting blades are 
    referred to as "blades" in the following.The mowing head is supplied with 
    illustrated instructions for replacing the 
    blades. Keep the instructions for the 
    mowing head in a safe place.
    WARNING
    To reduce the risk of injury, always shut 
    off the engine before installing the 
    blades.
    NRemove the mowing head.
    NReplace blades as shown in the 
    illustrated instructions.
    NMount the mowing head on the 
    machine.
    Clamped Area of Handlebar
    NCheck the freedom of movement of 
    the handlebar (1) in the clamp 
    moldings (2) at regular intervals.
    Handlebar is difficult to move
    NLoosen the wing screw (3) just 
    enough for the handlebar to be 
    moved.
    NPush the handlebar (1) sideways 
    out of the clamp.
    NSoak a cloth in a clean, non-
    flammable cleaning solution – do 
    not use a cleaning agent containing 
    oil or grease. 
    Inspection and Maintenance 
    by User
    1
    2
    6BA021 KN
    3
    6BA022 KN
    1 
    						
    							FS 460 C-M, FS 460 C-M L, FS 490 C-M, FS 490 C-M L
    English
    42 NThoroughly clean the clamp area of 
    the handlebar with the cloth and 
    cleaning solution.
    NLine up the handlebar and secure it 
    in position with the wing screw.
    Handlebar cannot be clamped firmly in 
    position
    NRelease handlebar in clamp as 
    described under "Handlebar is 
    difficult to move".
    NDegrease clamp area on handlebar 
    and in clamp moldings.
    NLine up the handlebar and secure it 
    in position with the wing screw.
    Maintenance Work
    STIHL recommends that you have 
    servicing and repair work carried out 
    exclusively by an authorized STIHL 
    servicing dealer.
    Fuel Pickup Body in Tank
    NCheck the pickup body in the fuel 
    tank every year and have it replaced 
    if necessary.
    The pickup body should be positioned in 
    the area of the tank shown in the 
    illustration.
    Spark arrestor in muffler and spacer
    FS 460
    FS 490
    NIf the engine is down on power, 
    have the spark arrestor in the 
    muffler checked.
    NCheck spacer (2) for damage.
    NHave damaged spacer (2) replaced 
    immediately.Inspections and Maintenance 
    by Dealer
    2709BA022 KN
    3BA035 KN
    2
    2709BA024 KN
    2 
    						
    							FS 460 C-M, FS 460 C-M L, FS 490 C-M, FS 490 C-M L
    English
    43
    Antivibration elements
    Four antivibration elements (arrows) are 
    installed between the powerhead and 
    the drive tube. Have the system checked 
    if there is a noticeable increase in 
    vibrations.
    Both vibration gaps (arrows) are preset 
    to the same width at the factory. If the 
    size of the two vibration gaps varies 
    greatly and/or one of them closes up, 
    have your servicing dealer repair the 
    antivibration system. 
    Wear Guard on AV Housing
    There is an easily replaced wear guard 
    on the side of the antivibration housing. 
    The guard may wear as a result of 
    rubbing against the side plate of the 
    harness durng operation and should be 
    replaced if necessary. 
    6BA015 KN
    6BA026 KN 
    						
    							FS 460 C-M, FS 460 C-M L, FS 490 C-M, FS 490 C-M L
    English
    44
    Maintenance and Care
    The following intervals apply to normal operating conditions only. If your daily work-
    ing time is longer or operating conditions are difficult (very dusty work area, etc.), 
    shorten the specified intervals accordingly.
    before starting work
    after finishing work or daily
    after each refueling stop
    weekly
    monthly
    every 12 months
    if problem
    if damaged
    as required
    Complete machineVisual inspection (condition, leaks)XX
    CleanX
    Replace any damaged partsX
    Control handle Check operationXX
    Air filter, paper filterVisual inspectionXX
    Replace
    1)X
    Air filter, synthetic fabric filterVisual inspectionXX
    CleanX
    ReplaceXX
    Fuel tank CleanX
    Manual fuel pump (if fitted)CheckX
    Have repaired by servicing dealer
    2)X
    Pickup body in fuel tankCheck
    2)X
    Replace
    2)XXX
    Engine idle speedCheck – the cutting attachment must not 
    turnXX
    If the cutting attachment turns when the 
    engine is idling, have machine repaired 
    by servicing dealer
    2)X
    Spark plugReadjust electrode gapX
    Replace after every 100 operating hours
    Cooling inletsVisual inspectionX
    CleanX
    Cylinder fins Clean 
    2)X 
    						
    							FS 460 C-M, FS 460 C-M L, FS 490 C-M, FS 490 C-M L
    English
    45
    Spark arrestor in mufflerCheck2)X
    Clean or replace
    2)X
    SpacerCheckX
    Replace
    2)XX
    Exhaust portDecoke after first 139 hours of opera-
    tion, then every 150 hours of operationX
    All accessible screws and nuts (not adjust-
    ing screws) 
    3)RetightenX
    Antivibration elementsCheck
    4)XX
    Replace
    2)X
    Cutting attachmentVisual inspectionXX
    ReplaceX
    Check tightnessXX
    Metal cutting attachment SharpenXX
    Safety labels ReplaceX
    1)Only if there is a noticeable loss of engine power2)STIHL recommends that this work be done by a STIHL servicing dealer3)Tighten down the muffler mounting screws firmly after first 10 to 20 hours of operation.4)see chapter "Inspections and Maintenance by Dealer", section "Antivibration Elements" The following intervals apply to normal operating conditions only. If your daily work-
    ing time is longer or operating conditions are difficult (very dusty work area, etc.), 
    shorten the specified intervals accordingly.
    before starting work
    after finishing work or daily
    after each refueling stop
    weekly
    monthly
    every 12 months
    if problem
    if damaged
    as required 
    						
    							FS 460 C-M, FS 460 C-M L, FS 490 C-M, FS 490 C-M L
    English
    461Fuel Filler Cap
    2Starter Grip
    3Shutter
    4Spark Plug Boot
    5Muffler with Spark Arresting Screen
    6Guard Plate
    7Throttle Trigger
    8Momentary Stop Switch
    9Throttle Trigger Lockout
    10Handlebar
    11Handle Support
    12Clamp Screw
    13Carrying Strip
    14Choke Lever
    15Manual Fuel Pump
    16Filter Cover
    17Fuel Tank
    18Handle Heating Switch (Special 
    Option)
    19Wear Guard
    20Spacer
    #Serial Number
    Main Parts
    20
    20
    19
    1
    4
    3
    1
    2
    6
    5
    1210
    17
    14
    16
    7
    8
    9
    1311
    #
    15
    3BA036 KN
    1210
    17
    14
    16
    7
    8
    9
    1311
    #
    15
    FS 460
    FS 4904
    3
    2
    6
    5
    18
    19 
    						
    							FS 460 C-M, FS 460 C-M L, FS 490 C-M, FS 490 C-M L
    English
    47
    Definitions
    1 Fuel Filler Cap
    For closing the fuel tank.
    2 Starter Grip
    The grip of the pull starter, for 
    starting the engine.
    3Shutter
    With summer and winter positions. 
    Carburetor is heated in winter 
    position.
    4 Spark Plug Boot
    Connects the spark plug with the 
    ignition lead.
    5 Muffler with Spark Arresting Screen
    Muffler reduces exhaust noises and 
    diverts exhaust gases away from 
    operator.
    Spark arresting screen is designed 
    to reduce the risk of fire.
    6 Guard Plate
    Protects the fuel tank.
    7 Throttle Trigger
    Controls the speed of the engine.
    8 Momentary Stop Switch
    Switches the engine's ignition off 
    and stops the engine.
    9 Throttle Trigger Lockout
    Must be depressed before the 
    throttle trigger can be activated.
    10 Handlebar
    For holding and controlling the unit 
    with the hand during operation.
    11 Handle Support
    Connects the shaft and bike handle.12 Clamp Screw
    Locks handlebar in selected 
    position.
    13 Carrying Strip
    The device to connect the clearing 
    saw to the harness.
    14 Choke Lever
    Eases engine starting by enriching 
    mixture.
    15 Manual Fuel Pump
    Provides additional fuel feed for a 
    cold start.
    16 Filter Cover
    Encloses and protects the air filter.
    17 Fuel Tank
    For fuel and oil mixture.
    18 Handle Heating Switch (Special 
    Option)
    For switching the electric handle 
    heating on and off.
    19 Wear Guard
    Protects the housing of the 
    antivibration-system from wear.
    20 Spacer
    Designed to reduce the risk of burns 
    and fire.
    1Mowing Head
    2Deflector for Mowing Heads3Line Limiting Blade
    4Metal Mowing Tool
    5Deflector for Metal Mowing Tools
    Definitions
    1 Mowing Head
    The cutting attachment, i. e. 
    mowing head, for different 
    purposes.
    2 Deflector for Mowing Heads
    Designed to reduce the risk of injury 
    from foreign objects flung 
    backwards toward the operator by 
    the cutting attachment and from 
    contact with the cutting attachment.
    3 Line Limiting blade
    Metal blade at the deflector in order 
    to keep the line of the mowing head 
    at the proper length.
    4 Metal Mowing Tool
    The cutting attachment, i. e. blade, 
    made from metal for different 
    purposes.
    5 Deflector for Metal Mowing Tools
    Designed to reduce the risk of injury 
    from foreign objects flung 
    backwards toward the operator by 
    the cutting attachment and from 
    contact with the cutting attachment.
    1002BA412 KN
    2
    3
    002BA417 KN
    54 
    						
    							FS 460 C-M, FS 460 C-M L, FS 490 C-M, FS 490 C-M L
    English
    48 6Circular Saw Blade
    7Limit Stop for Circular Saw Blade
    Definitions
    6 Circular Saw Blade
    Cutting attachment made of metal 
    for cutting wood.
    7 Limit Stop for Circular Saw Blade
    Designed to position the brushcutter 
    steady against the wood in order to 
    reduce the risk of injury from loss of 
    control from reactive forces such as 
    thrust out.
    EPA / CEPA
    The Emission Compliance Period 
    referred to on the Emissions 
    Compliance Label indicates the number 
    of operating hours for which the engine 
    has been shown to meet Federal 
    emission requirements.
    Category
    Engine
    Single cylinder two-stroke engine
    FS 460 C
    FS 490 C
    Ignition System
    Electronic magneto ignition
    Fuel System
    All position diaphragm carburetor with 
    integral fuel pump
    7
    002BA435 KN
    6
    SSeciIicationV
    A   300 KoXUV
    %   125 KoXUV
    &   50 KoXUV
    iVSOacePent 280 cXin 456 cc
    %oUe 173 in 44 PP
    StUoNe 118 in 30 PP
    (nJine SoZeU to 
    IS2 889330 H3 22 N: at 
    9,500 USP
    IGOe VSeeG 2,700 USP
    &XtoII VSeeG 
    UateG 12,300 USP
    Ma[ oXtSXt VKaIt 
    VSeeG cXttinJ 
    attacKPent 8,870 USPiVSOacePent 348 cXin 516 cc
    %oUe 176 in 447 PP
    StUoNe 129 in 329 PP
    (nJine SoZeU to 
    IS2 889332 H3 24 N: at 
    9,500 USP
    IGOe VSeeG 2,500 USP
    &XtoII VSeeG 
    UateG 12,300 USP
    Ma[ oXtSXt VKaIt 
    VSeeG cXttinJ 
    attacKPent 8,870 USP
    FS 460 &
    SSaUN SOXJ UeViVtoU 
    t\Se1*. &M56H, 
    %oVcK 8S54A&
    (OectUoGe JaS 002 in 05 PP
    FS 490 &
    SSaUN SOXJ UeViVtoU 
    t\Se1*. %3M57A
    (OectUoGe JaS 002 in 05 PP
    FXeO tanN caSacit\
    FS 460 & 254 IOo] 075 O
    FS 490 & 335 IOo] 099 O 
    						
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