Ryobi 9 Band Saw Owners Manual

							SAVE THIS MANUAL FOR FUTURE REFERENCE
Your band saw has been engineered and manufactured to our high standard for dependability, ease of operation, and 
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using  
this product.
OPERATOR’S MANUAL
MANUEL D’UTILISATION
MANUAL DEL OPERADOR
Cette scie à ruban a été conçue et fabriquée conformém\
ent à 
nos strictes normes de fiabilité, simplicité d’emploi et sécurité 
d’utilisation. Correctement entretenue, elle vous donnera des années 
de fonctionnement robuste et sans problème.
AVERTISSEMENT : Pour réduire les risques de 
blessures, l’utilisateur doit lire et veiller à bien comprendre le 
manuel d’utilisation avant d’employer ce produit.  Su sierra sin fin ha sido diseñada y fabricada de conformidad 
con las estrictas normas para brindar fiabilidad, facilidad de uso 
y seguridad para el operador. Con el debido cuidado, le brindará 
muchos años de sólido y eficiente funcionamiento.ADVERTENCIA: Para reducir el riesgo de lesiones, 
el usuario debe leer y comprender el manual del operador antes 
de usar este producto. 
CONSERVER CE MANUEL POUR 
FUTURE RÉFÉRENCE GUARDE ESTE MANUAL PARA 
FUTURAS CONSULTAS
9 in. BAND SAW
SCIE À RUBAN  de 229 mm (9 po)
SIERRA SIN FIN de 229 mm (9 pulg.)
BS904 
						

							2 — English

 Introduction ........................................................................\
........................................................................\
.....................2

 Warranty ........................................................................\
........................................................................\
..........................2

 General Safety Rules ........................................................................\
........................................................................\
....3-4

 Specific Safety Rules ........................................................................\
........................................................................\
....4-5
	 Symbols
 ........................................................................\
........................................................................\
...........................6

 Electrical ........................................................................\
........................................................................\
..........................7

 Features ........................................................................\
........................................................................\
...........................8

 Assembly ........................................................................\
........................................................................\
....................9-11

 Operation ........................................................................\
........................................................................\
..................11-13

 Adjustments ........................................................................\
........................................................................\
..............13-14

 Maintenance ........................................................................\
........................................................................\
..................15

 Troubleshooting ........................................................................\
........................................................................\
.............16

 Figure numbers (illlustrations) ........................................................................\
...........................................................17-23
	 Parts Ordering / Service
 ........................................................................\
...........................................................Back page
TABLE OF CONTENTS
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have 
been given top priority in the design of this product making it easy to maintain and operate.
WARRANTY
RYOBI® POWER TOOL - LIMITED THREE YEAR WARRANTY AND 90 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI
®  power tools with the following conditions:
90-DAY EXCHANGE POLICY: During the first 90 days after date of purchase, you may either request service under this 
warranty or you may exchange any RYOBI
® power tool which does not work properly due to defective workmanship or 
materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool 
or requested warranty service, you must present proof of purchase and return all original equipment packaged with the 
original product. The replacement power tool will be covered by the limited warranty for the balance of the three year period 
from the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI
® power 
tool for a period of three years from the date of purchase. With the exception of batteries, power tool accessories are 
warranted for ninety (90) days. Batteries are warranted for three years.
HOW TO GET SERVICE:  Just return the power tool, properly packaged and postage prepaid, to an Authorized Service 
Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One 
World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to www.
ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which 
includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace 
any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time, 
but, in any case, within ninety (90) days or less.
WHAT’S NOT COVERED:  This warranty applies only to the original purchaser at retail and may not be transferred. This 
warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting 
from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World 
Technologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools 
other than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or 
fitness for a particular purpose, are limited to three years from the date of purchase. One World Technologies, Inc. is not 
responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This 
warranty gives you specific legal rights, and you may also have other ri\
ghts which vary from state to state. 
						

							3 — English
GENERAL SAFETY RULES
WARNING: 
Read and understand all instructions. Failure to follow 
all instructions listed below, may result in electric shock, 
fire and/or serious personal injury.
READ ALL INSTRUCTIONS
 KNOW YOUR P OWER TOOL. Read the operator’s manual 
carefully. Learn the applications and limitations as well 
as the specific potential hazards related to this tool.

 GUARD AGAINST ELECTRICAL SHOCK  by preventing 
body contact with grounded surfaces. For example: pipes, 
radiators, ranges, refrigerator enclosures.

 KEEP GUARDS IN PLACE  and in good working order. 

 REMOVE ADJUSTING KEYS AND WRENCHES.  Form 
habit of checking to see that keys and adjusting wrenches 
are removed from tool before turning it on.

 KEEP WORK AREA CLEAN.  DO NOT leave tools or 
pieces of wood on the saw while it is in operation.

 DO NOT USE IN DANGEROUS ENVIRONMENTS.  Do 
not use power tools near gasoline or other flammable 
liquids, in damp or wet locations or expose them to rain.  
Keep the work area well lit.

 KEEP CHILDREN AND VISITORS AWAY.  All  
visitors should wear safety glasses and be kept a safe  
distance from work area.

 MAKE WORKSHOP CHILDPROOF  with padlocks, 
master switches, or by removing starter keys.

 DON’T FORCE THE TOOL.  It will do the job better and 
safer at the feed rate for which it was designed.

 USE THE RIGHT TOOL.  Do not force the tool or 
attachment to do a job for which it was not designed.

 USE THE PROPER EXTENSION CORD.  Make sure 
your extension cord is in good condition. Use only a 
cord heavy enough to carry the current your product 
will draw. An undersized cord will cause a drop in line 
voltage resulting in loss of power and overheating. A wire 
gauge size (A.W.G.) of at least  16 is recommended for an 
extension cord 25 feet or less in length. If in doubt, use 
the next heavier gauge. The smaller the gauge number, 
the heavier the cord.

 DRESS PROPERLY.  Do not wear loose clothing, gloves, 
neckties, or jewelry. They can get caught and draw you 
into moving parts. Rubber gloves and nonskid footwear 
are recommended when working outdoors. Also wear 
protective hair covering to contain long hair. 

 ALWAYS WEAR SAFETY GLASSES WITH SIDE 
SHIELDS.  Everyday eyeglasses have only impact-  
resistant lenses, they are  NOT safety glasses.

 SECURE WORK.  Use clamps or a vise to hold work   
when practical. It’s is safer than using your hand and frees 
both hands to operate the tool. 
 DON’T OVERREACH.
 Keep proper footing and balance 
at all times.

 MAINTAIN TOOLS WITH CARE.  Keep tools sharp 
and clean for better and safer performance. Follow   
instructions for lubricating and changing accessories.

 DISCONNECT TOOLS.  When not in use, before  
servicing, or when changing attachments, blades, bits, 
cutters, etc., all tools should be disconnected from power 
source.

 AVOID ACCIDENTAL STARTING.  Be sure switch is off 
when plugging in any tool.

 USE RECOMMENDED ACCESSORIES.  Consult the 
operator’s manual for recommended accessories. The 
use of improper accessories may result in injury.

 NEVER STAND ON TOOL.  Serious injury could occur if the 
tool is tipped or if the blade is unintentionally contacted.

 CHECK DAMAGED PARTS.  Before further use of the 
tool, a guard or other part that is damaged should be 
carefully checked to determine that it will operate properly 
and perform its intended function. Check for alignment 
of moving parts, binding of moving parts, breakage of 
parts, mounting and any other conditions that may affect 
its operation. A guard or other part that is damaged must 
be properly repaired or replaced by an authorized service 
center to avoid risk of personal injury.

 USE THE RIGHT DIRECTION OF FEED. Feed work into 
a blade or cutter  against the direction or rotation of the 
blade or cutter only.

 NEVER LEAVE TOOL RUNNING UNATTENDED. TURN 
THE POWER OFF. Don't leave tool until it comes to a 
complete stop.

 DO NOT ABUSE CORD.  Never carry tool by the cord or 
yank it to disconnect from receptacle. Keep cord from 
heat, oil, and sharp edges.

 PROTECT YOUR LUNGS.  Wear a face or dust mask if 
the cutting operation is dusty.

 PROTECT YOUR HEARING.  Wear hearing protection 
during extended periods of operation.
	 BLADE COASTS AFTER BEING TURNED  OFF.

 NEVER USE IN AN EXPLOSIVE ATMOSPHERE.  
Normal sparking of the motor could ignite fumes.

 INSPECT TOOL CORDS PERIODICALLY.  If dam-
aged, have repaired by a qualified service technician at 
an authorized service facility. The conductor with insulation 
having an outer surface that is green with or without yellow 
stripes is the equipment-grounding conductor. If repair 
or replacement of the electric cord or plug is necessary, 
do not connect the equipment-grounding conductor to a 
live terminal. Repair or replace a damaged or worn cord 
immediately. Stay constantly aware of cord location and 
keep it well away from the rotating blade.

 INSPECT EXTENSION CORDS PERIODICALLY  and 
replace if damaged. 
						

							4 — English
GENERAL SAFETY RULES
 GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole electri -
cal receptacle.

 CHECK WITH A QUALIFIED ELECTRICIAN or service  personnel if the grounding instructions are not completely 
understood or if in doubt as to whether the tool is properly 
grounded.

  USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire  extension cords that have 3-prong grounding plugs and 
3-pole receptacles that accept the tool’s plug.

 DO NOT MODIFY  the plug provided. If it will not fit the 
outlet, have the proper outlet installed by a qualified 
electrician.

 KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND 
GREASE.  Always use a clean cloth when cleaning. Never 
use brake fluids, gasoline, petroleum-based products, or 
any solvents to clean tool.

 STAY ALERT AND EXERCISE CONTROL.  Watch what 
you are doing and use common sense. Do not operate 
tool when you are tired. Do not rush.

 DO NOT USE TOOL IF SWITCH DOES NOT TURN IT 
ON AND OFF. Have defective switches replaced by an 
authorized service center. 
 BEFORE MAKING A CUT, BE SURE ALL ADJUST
-
MENTS ARE SECURE.

 BE SURE BLADE PATH IS FREE OF NAILS.  Inspect for 
and remove all nails from lumber before cutting.

 NEVER TOUCH BLADE  or other moving parts during 
use.
	 NEVER START A TOOL WHEN ANY ROTATING COM -
PONENT IS IN CONTACT WITH THE WORKPIECE.

 DO NOT OPERATE A TOOL WHILE UNDER THE   
INFLUENCE OF DRUGS, ALCOHOL, OR ANY   
MEDICATION.

 WHEN SERVICING  use only identical replacement parts. 
Use of any other parts may create a hazard or cause 
product damage.

 USE ONLY RECOMMENDED ACCESSORIES  listed 
in this manual or addendums. Use of accessories that 
are not listed may cause the risk of personal injury. 
Instructions for safe use of accessories are included 
with the accessory.

 DOUBLE CHECK ALL SETUPS.  Make sure blade is 
tight and not making contact with saw or workpiece 
before connecting to power supply.

 FIRMLY CLAMP OR BOLT  THE SAW TO A WORK 
BENCH OR LEG STAND  at approximately hip height.
	 NEVER OPERATE THE SAW ON THE FLOOR.

 AVOID  AWKWARD OPERATIONS  AND HAND 
POSITIONS  where a sudden slip could cause your hand 
to move into the blade. ALWAYS  make sure you have 
good balance.

 ALLOW THE MOTOR TO COME UP TO FULL SPEED 
before starting a cut to avoid binding or stalling.

 DO NOT USE TOOL IF SWITCH DOES NOT TURN IT 
ON AND OFF. Have defective switches replaced by an 
authorized service center.

 REPLACEMENT PAR TS. All repairs, whether electrical 
or mechanical, should be made by a qualified service 
technician at an authorized service center.

 WHEN SERVICING  use only identical replacement parts. 
Use of any other parts may create a hazard or cause 
product damage.

 KEEP HANDS AWAY FROM CUTTING AREA.  Do not 
hand hold pieces so small that your fingers go under the 
blade guard. Do not reach underneath work or in blade 
cutting path with your hands and fingers for any reason.

 NEVER  CUT MORE THAN ONE PIECE AT A TIME  or 
stack more than one workpiece on the saw table at a 
time.
SPECIFIC SAFETY RULES
 DO NOT FEED THE MATERIAL TOO QUICKLY.  Do not 
force the workpiece against the blade.

 USE ONLY CORRECT BLADES. Use the right blade size 
and style for the material and the type of cut. Blade teeth 
should point down toward the table.
	 ALWAYS SUPPORT LARGE WORKPIECES  while cutting 
to minimize risk of blade pinching and kickback. Saw may 
slip, walk or slide while cutting large or heavy boards.
	 DO NOT REMOVE JAMMED CUTOFF PIECES  until 
blade has stopped.
	 NEVER TOUCH BLADE or other moving parts during 
use.
	 BEFORE CHANGING THE SETUP, REMOVING   
COVERS, GUARDS OR BLADES,  unplug the saw and 
remove the switch key.

 HOLD THE WORKPIECE  firmly against the saw table.

 TO AVOID ACCIDENTAL BLADE CONTACT,  minimize 
blade breakage, and provide maximum blade support, 
always adjust the blade guide assembly to just clear the 
workpiece.
	 KEEP BLADES CLEAN, SHARP, AND WITH SUFFICIENT 
SET. Sharp blades minimize stalling and kickbacks.
	 ALWAYS TURN OFF SAW before disconnecting it to 
avoid accidental starting when reconnecting to a power 
source.  
						

							5 — English
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities 
may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other re-
productive harm.  Wash hands after handling. 
Some examples of these chemicals are:
•	 lead	from	lead-based	paints,
•	 crystalline	silica	from	bricks	and	cement	and	other	masonry	products	and,
•	 arsenic	and	chromium	from	chemically-treated	lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your   
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those 
dust masks that are specially designed to filter out microscopic particles.  
	MAKE SURE WORK AREA HAS AMPLE LIGHTING to 
see the work and that no obstructions will interfere with 
safe operation BEFORE  performing any work using your 
saw.
	 THE BLADE GUIDES HAVE BEEN PRESET AT THE 
FACTORY.  These settings are functional for some 
applications. We recommend that you check and adjust 
blade guide settings before first use of your saw. Refer 
to  Adjusting thrust bearings and blade guide support  
procedures explained in the  ADJUSTMENTS section of 
this operator’s manual.

 DO NOT USE TOO L TO CUT METAL.

 THIS TOOL  should have the following markings:
 a) Wear eye protection.
 b) Keep fingers away from the blade.
 c) Do not remove jammed or  cutoff pieces until the 
blade has stopped.
 d) Be sure blade is installed with teeth pointing down.
 e) Maintain proper adjustment of  the blade tension, 
blade guides, and thrust bearings.
 f) Adjust the upper guide to just clear the workpiece.
 g)  Hold the workpiece firmly against the table when 
 cutting.

 IF THE POWER SUPPLY CORD IS DAMAGED,  it must 
be replaced only by the manufacturer or by an authorized 
service center to avoid risk.
	 SAVE THESE INSTRUCTIONS.  Refer to them frequently 
and use them to instruct other users. If you loan someone 
this tool, loan them these instructions also.
SPECIFIC SAFETY RULES
CALIFORNIA PROPOSITION 65 
						

							6 — English
SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper  
interpretation of these symbols will allow you to operate the tool better and s\
afer.
Safety AlertIndicates a potential personal injury hazard.
Read Operator’s ManualTo reduce the risk of injury, user must read and understand opera-
tor’s manual before using this product.
Eye ProtectionAlways wear eye protection with side shields marked to comply 
with ANSI Z87.1.
No Hands SymbolFailure to keep your hands away from the blade will result in   
serious personal injury.
Wet Conditions AlertDo not expose to rain or use in damp locations.
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Alternating CurrentType of current
n
oNo Load Speed Rotational speed, at no load
Class II ConstructionDouble-insulated construction
.../min Per Minute Revolutions, strokes, surface speed, orbits, etc., per minute
SYMBOLNAME
DESIGNATION/EXPLANATION
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:Indicates an imminently hazardous situation, which, if not avoided, will result 
in death or serious injury.
WARNING:Indicates a potentially hazardous situation, which, if not avoided, could result 
in death or serious injury.
CAUTION:Indicates a potentially hazardous situation, which, if not avoided, may result in 
minor or moderate injury. 
NOTICE:(Without Safety Alert Symbol) ) Indicates important information not related to an 
injury hazard, such as a situation that may result in property damage. 
						

							7 — English
ELECTRICAL CONNECTION
This product is powered by a precision-built electric motor. It 
should be connected to a power supply that is 120 V, AC only  
(normal household current), 60 Hz.  Do not operate this 
product on direct current (DC). A substantial voltage drop 
will cause a loss of power and the motor will overheat. If 
the product does not operate when plugged into an outlet, 
double check the power supply.
SPEED AND WIRING
The no-load speed of this product is approximately 2,500 
sfpm.  This speed is not constant and decreases under 
a load or with lower voltage. For voltage, the wiring in a 
shop is as important as the motor’s horsepower rating. A 
line intended only for lights cannot properly carry a power 
tool motor. Wire that is heavy enough for a short distance 
will be too light for a greater distance. A line that can  
support one power tool may not be able to support two   
or three products.
GROUNDING INSTRUCTIONS
This product must be grounded. In the event of a malfunction 
or breakdown, grounding provides a path of least resistance 
for electric current to reduce the risk of electric shock. 
This product is equipped with an electric cord having an 
equipment-grounding conductor and a grounding plug. The 
plug must be plugged into a matching outlet that is properly 
installed and grounded in accordance with all local codes 
and ordinances.
Do not modify the plug provided. If it will not fit the outlet, 
have the proper outlet installed by a qualified electrician. 
WARNING: 
Improper connection of the grounding plug can result in a 
risk of electric shock. When repair or replacement of the 
cord is required, do not connect the grounding wire to 
either flat blade terminal. The wire with insulation having 
an outer surface that is green with or without yellow 
stripes is the grounding wire.
Check with a qualified electrician or service personnel if  
the grounding instructions are not completely understood,  
or if in doubt as to whether the product is properly grounded.
Repair or replace a damaged or worn cord immediately.
This product is for use on a nominal 120 V circuit and has 
a grounding plug similar to the plug illustrated in figure 1, 
page 17. Only connect the product to an outlet having the 
same configuration as the plug. Do not use an adapter with 
this product.
ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding 
plugs and 3-pole receptacles that accept the product’s plug. 
When using a power tool at a considerable distance from 
the power source, use an extension cord heavy enough to 
carry the current that the product will draw. An undersized 
extension cord will cause a drop in line voltage, resulting in 
a loss of power and causing the motor to overheat. Use the 
chart provided below to determine the minimum wire size 
required in an extension cord. Only round jacketed cords 
listed by Underwriter’s Laboratories (UL) should be used.
**Ampere rating (on product data plate)
   0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0  12.1-16.0
Cord Length     Wire Size (A.W.G.)
 25' 16 16 16 16 14 14
 50' 16 16 16 14 14 12
 100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE:  AWG = American Wire Gauge
When working with the product outdoors, use an extension 
cord that is designed for outside use. This is indicated by the   
letters “W-A” or “W” on the cord’s jacket.
Before using an extension cord, inspect it for loose or   
exposed wires and cut or worn insulation.
WARNING:
Keep the extension cord clear of the working area.  
Position the cord so that it will not get caught on lumber, 
tools, or other obstructions while you are working with a 
power tool. Failure to do so can result in serious personal 
injury.
WARNING:
Check extension cords before each use. If damaged 
replace immediately. Never use the product with a 
damaged cord since touching the damaged area could 
cause electrical shock resulting in serious injury. 
						

							8 — English
FEATURES
PRODUCT SPECIFICATIONS
Blade Width ................................................1/8 in. to 3/8 in.
Blade Length
 ..............................................................62 in.
Frame to Blade Capacity
 ..............................................9 in.
Cutting Thickness Capacity
 ...................................3-5/8 in. Table Size
 .........................................11-3/4 in. x 11-3/4 in.
Input
 ...........................................120 V~, 2.5 Amps, 60 Hz. 
No Load Speed
 ............................2,500 FPM (1,270 cm/s)
Dust Port
 ...............................................................2-1/2 in.
KNOW YOUR BAND SAW
See Figure 2, page 17.
The safe use of  this product requires an understanding of 
the information on the tool and in this operator’s manual as 
well as a knowledge of the project you are attempting. Before 
use of this product, familiarize yourself with all operating 
features and safety rules.
ANGLE ADJUSTMENT KNOB
Tilts the saw table for bevel cutting. 
BLADE GUARD
Protects the operator from coming in contact with the blade. 
BLADE GUIDE ADJUSTMENT KNOB
Use the blade guide adjustment knob to adjust the blade 
guide assembly up and down, and to keep the blade from 
twisting or breaking. Always lock the blade guide assembly 
in place before turning on the band saw.
BLADE GUIDES
Upper and lower blade guides helps keep the blade from 
twisting during operation. 
DUST EXHAUST PORT
A 2-1/2 in. dust exhaust port makes dustless cutting   
possible. Attach a dust bag or a shop vac to the dust   
exhaust port.
LATCH
Easy open latches allow front cover to be opened for   
making adjustments.
MITER GAUGE
This gauge aligns the wood for a crosscut. The easy-to-read 
indicator shows the exact angle for a miter cut at 90° and 45°.
RAPIDSET™ BLADE TENSION LEVER
Controls blade tension when changing blades and making 
adjustments for various sawing applications.
SAW BLADE
Saw comes with a standard 1/4 in. blade.
SAW TABLE WITH THROAT PLATE
Your band saw has a saw table with tilt control. The throat 
plate, installed in the saw table at the factory, allows for 
blade clearance.
SCALE AND SCALE INDICATOR
The scale and scale indicator show the angle or degree the 
saw table is tilted for bevel cutting.
SWITCH AND SWITCH KEY
Your band saw has an easy access power switch. To lock 
in the  OFF position, remove the yellow switch key. Place 
the key in a location inaccessible to children and others not 
qualified to use the tool.
TABLE LOCK LEVER
Loosening the table lock lever allows the saw table to be 
tilted at different angles. Tightening the table lock lever locks 
the saw table in place.
TRACKING KNOB
Adjusts tracking to keep blade centered on the wheels.
TRACKING VIEW WINDOW
The tracking view window makes tracking adjustments 
easier to see. 
						

							9 — English
ASSEMBLY
LOOSE PA RTS LIST
See Figure 4, page 18.
The following items are included with the saw:
 Key
 No. Description Qty.
 A Saw Table ............................................................1
 B Miter Gauge .........................................................1
 C Hex key, 2 mm .....................................................1
 D Hex key, 4 mm .....................................................1
 E Washer .................................................................1
 F Table Lock Lever .................................................1
   Operator’s Manual (not shown) ...........................1
UNPACKING
This product requires assembly.

 Carefully lift the saw from the carton and place on a level 
work surface.
WARNING: 
Do not use this product if any parts on the Loose Parts 
List are already assembled to your product when you 
unpack it. Parts on this list are not assembled to the 
product by the manufacturer and require customer instal -
lation. Use of a product that may have been improperly 
assembled could result in serious personal injury.

 Inspect the tool carefully to make sure no breakage or 
damage occurred during shipp ing. 
 NOTE: This saw has been shipped with no blade tension. 
Do not turn this saw on until blade tension has been 
properly set.

 Do not discard the packing material until you have carefully 
inspected and satisfactorily operated the tool.

 If any parts are damaged or missing, please call  
1-800-525-2579 for assistance.
WARNING:
If any parts are damaged or missing do not operate this 
product until the parts are replaced. Use of this product 
with damaged or missing parts could result in serious 
personal injury.
WARNING:
Do not attempt to modify this tool or create accessories 
not recommended for use with this tool . Any such 
alteration or modification is misuse and could result in a 
hazardous condition leading to possible serious personal 
injury.
WARNING:
Do not connect to power supply until assembly is  
complete. Failure to comply could result in accidental 
starting and possible serious personal injury.
MOUNTING BAND SAW TO WORKBENCH
If the band saw is to be used in a permanent location, the 
band saw must be mounted to a firm supporting surface 
such as a workbench. Four bolt holes have been provided in 
the saw’s base for this purpose. Bolts should be of sufficient 
length to accommodate the saw base, lock washers, hex 
nuts, and the thickness of the workbench. Tighten all four 
bolts securely.
Carefully check the workbench after mounting to make 
sure that no movement can occur during use. If any tipping,   
sliding, or walking is noted, secure the workbench to the 
floor before operating.

 Place band saw on the workbench.  Using the saw base 
as a pattern, locate and mark the holes where the band 
saw is to be mounted.

 Drill holes through the workbench.
 Place band saw on the workbench aligning holes in the 
saw base with the holes drilled in the workbench.

 Insert bolts (not included) and tighten securely with lock 
washers and hex nuts (not included).
 NOTE:  All bolts should be inserted from the top. Install 
the lock washers and hex nuts from the underside of the 
bench.
CLAMPING BAND SAW TO WORKBENCH
See Figure 5, page 18.
If the band saw is to be used as a portable tool, it is 
recommended that you fasten it permanently to a mounting 
board that can easily be clamped to a workbench or other 
supporting surface. The mounting board should be of 
sufficient size to avoid tipping of saw while in use. Any 
good grade plywood or chipboard with a 3/4 in. thickness 
is recommended.
If lag bolts are used, make sure they are long enough to 
go through holes in the saw base and material the saw is 
being mounted to. If machine bolts are being used, make 
sure bolts are long enough to go through holes in the saw 
base, the material being mounted to, and the lock washers 
and hex nuts.
NOTE:  It may be necessary to countersink hex nuts and 
washers on bottom side of mounting board.

 Mount saw to board using holes in saw base as a template 
for hole pattern. Locate and mark the holes where the 
band saw is to be mounted.

 Follow the last three steps in the section Mounting Band 
Saw to Workbench,  shown above.  
						

							10 — English
ASSEMBLY
MOUNTING THE SAW TABLE
See Figures 6 - 7, pages 18 - 19.

 Remove the D-nut, washers, and wing screw on the saw 
table.

 Standing at the front of the band saw, slide the saw table 
past the blade and through the slot moving from the right 
side of the saw table to the left. 

 Holding the saw table with your left hand while pulling the 
angle adjustment knob away from the saw frame, align 
the teeth on the saw table bracket into the teeth on the 
angle adjustment knob. Release the knob.

 Fit the pins on the frame into the slots of the saw table 
bracket.

 Insert the washer on the threaded end of the table lock 
lever. Tighten the saw table to the saw frame by turning 
the table lock lever clockwise.

 Attach the D-nut, washers, and wing  screw to the saw 
table.
 NOTE: The wing screw goes below the saw table.
SQUARING THE SAW TABLE TO THE BLADE
See Figures 8 - 9, page 19.

 Turn the lock knob counterclockwise to unlock the blade 
guide assembly. Turning the blade guide adjustment knob 
clockwise, raise the blade guide assembly as far as it will 
go. Turn the lock knob clockwise to retighten. 

 Place a small combinatio n square on the saw table beside 
the blade.

 Loosen the table lock lever and rotate the angle 
adjustment knob to tilt the saw table up or down to align 
table 90° to blade (0° position). Retighten the table lock 
lever.

 Using an adjustable wrench, loosen the jam nut.
 Turn the adjusting bolt until the bolt just touches the saw 
housing.

 Check squareness of the saw  table to the blade. Make 
readjustments if necessary.

 Once squareness is confirmed, retighten the jam nut.
 Set scale indicator to zero and tighten screw with a 
phillips screwdriver.
NOTE:  Always make a test cut to insure the squareness of 
the blade prior to beginning any new project. If not square, 
it may be necessary to loosen the screws under the saw 
table to make the adjustment (miter slot must be parallel to 
the saw blade). Once square, retighten screws.
ADJUSTING BLADE TENSION
See Figures 10 - 11, pages 19 - 20.

 Remove the switch key.
 Before using the band saw, turn the blade tension knob 
on the top of the saw clockwise to engage tension. 
 NOTE: Adjustments of blade tension can be made at  anytime. 

 Pluck the back straight edge of the saw blade like a guitar 
string while turning the tension knob. 
Sound becomes higher pitched as tension increases. Never 
increase blade tension so tight as to completely compress 
the spring. When completely compressed, the spring can 
no longer act as a shock absorber. 
Too much tension may cause the blade to break. Thicker 
workpieces require higher tension; maximum tension is not 
needed for all cuts. Too little tension may cause the blade 
to slip on the wheels.
TRACKING THE BLADE
See Figure 11, page 20.
Adjust blade tension properly before making tracking   
adjustments. Check that blade guides do not interfer with 
the blade. Blade gullet (the deepest part of the blade tooth) 
should be in the center of the tire.
To adjust:

 Open front covers by releasing the upper and lower 
latches. Watch the blade’s position on the upper tire as, 
by hand, you slowly turn the upper wheel clockwise. If 
the blade moves away from the center of the tire, the 
tracking must be adjusted. 
If the blade has moved left or right of center:

 Turn the blade tracking knob (clockwise if blade has 
moved left; counterclockwise if blade has moved right) 
while turning the wheel by hand until the blade moves 
back and rides in the center of the tire.

 Check the position of the blade on the lower tir e. The 
blade should be completely on the tire (gullet of the blade 
teeth in the center). If not, adjust the tracking until the 
blade is on both tires.

 Rotate the upper wheel by hand in a clockwise direction 
for a few more turns. Make sure the blade stays in the 
same location on the tires. Readjust, if necessary, until 
blade is tracking properly.

 Close front covers and relatch.
 Turn on saw.
 Verify saw blade is centered on the tire (through the 
tracking view window). If not centered, repeat above 
steps.