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Panasonic Cordles Impact Driver/Cordles Impact Wrench EY75A4/75A5 Operating Instructions
Panasonic Cordles Impact Driver/Cordles Impact Wrench EY75A4/75A5 Operating Instructions
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- 11 - • When the main unit is held by the belt hook, avoid jumping or running with it. Doing so may cause the hook to slip and the main unit may fall. This may result in an accident or injury. • When the belt hook is not used, be sure to return it to the storing position. The belt hook may catch on something. This may result in an accident or injury. • When the unit is hooked onto the waist belt by the belt hook, do not attach driver bits to the unit. A sharp edge object, such as a drill bit, may cause injury or an accident. To Change the Belt Hook Location Side The belt hook can be attached to either side of the unit. 1. Removing the hook (1) Remove the nut. (2) Draw out the hook. 2. Attaching the hook to the other side (1) Insert the hook in the other side. (2) Tighten the nut fully so that it securely fastened. Variable Speed Control TriggerTo set the center of a hole, pull the trigger slightly to start the bit rotation slowly. The more the speed control trigger is pulled, the higher the speed becomes. CAUTION:When operating the tool by pulling the trigger, there may be a momentary lag before rotation starts. This does not signal a malfunction. • This lag occurs as the tool’s circuitry starts up when the trigger is pulled for the first time after installing a new bat- tery pack or after the tool has not been used for at least 1 minute (or at least 5 minutes when the LED is on). Rotation will start without any lag during second and subsequent operations. Control Panel (1) (3) (2) (1) LED lightPressing the but ton tog- gles the LED light on and off. The light illuminates with very low current, and it does not adversely affect the per- formance of the driver during use or its battery capacity. CAUTION:• The built-in LED light is designed to illu- minate the small work area temporarily. • Do not use it as a substitute for a regu- lar flashlight, since it does not have enough brightness. This product has the built-in LED light.This product is classified into “Class 1 LED Product” to IEC (EN) 60825-1:2001. Class 1 LED Product Caution : DO NOT STARE INTO BEAM. Use of controls or adjustments or performance of procedures other than those speci fi ed herein may result in hazardous radiation exposure. &:@&:@&:@&:@64JOEC &:@&:@&:@&:@64JOEC
- 12 - more than a 15°C difference between the temperatures of the battery and the charging location.) (3) Battery low warning lamp Off (normal operation) Flashing (No charge) Battery protection feature active Excessive (complete) discharging of lithium ion batteries shortens their service life dramatically. The driver includes a battery protection feature designed to prevent excessive discharging of the battery pack. • The battery protection feature activates immediately before the battery loses its charge, causing the battery low warning lamp to flash. • If you notice the battery low warning lamp flashing, charge the battery pack immediately. • If it is started with too little battery power remaining, the tool may stop operating without the battery low warning lamp flashing first. This indicates that there is too little battery power remaining to use the tool, and the battery pack should be charged before further use. Recommended Grip Use the grip to hold and operate the driver with one hand. If the job requires additional force, you can push against the rear end of the driver with your other hand. [Battery Pack] For Appropriate Use of Bat- tery Pack Li-ion Battery Pack • For optimum battery life, store the Li-ion bat- tery pack following use without charging it. • When charging the battery pack, confirm that the terminals on the battery charger are free of foreign substances such as dust and water etc. Clean the terminals before charging the battery pack if any foreign substances are found on the ter- minals. The life of the battery pack terminals may (2) Overheat warning lamp Off (normal operation) Illuminated: Overheat (motor)Flashing: Overheat (battery) Indicates operation has been halted due to motor or battery overheating. To protect the motor or battery, be sure to note the following when carrying out this operation. • If the motor or battery becomes hot, the protection function will be activated and the motor or battery will stop operating. The overheat warning lamp on the control panel illuminates or flashes when this feature is active. • If the overheating protection feature activates, allow the tool to cool thoroughly (at least 30 minutes). The tool is ready for use when the overheat warning lamp goes out. • Avoid using the tool in a way that causes the overheating protection feature to activate repeatedly. • If the tool is operated continuously under high-load conditions or if it is used in hot-temperature conditions (such as during summer), the overheating protection feature may activate frequently. • If the tool is used in cold-temperature conditions (such as during winter) or if it is frequently stopped during use, the overheating protection feature may not activate. • The performance of the EY9L42 deteriorates significantly at and below 10°C due to work conditions and other factors. • The ambient temperature range is between 0°C (32°F) and 40°C (104°F). If the battery pack is used when the battery temperature is below 0°C (32°F), the tool may fail to function properly. • Use the charger at temperatures between 0°C and 40°C, and charge the battery at a temperature similar to that of the battery itself. (There should be no &:@&:@&:@&:@64JOEC &:@&:@&:@&:@64JOEC
- 13 - be affected by foreign substances such as dust and water etc. during operation. • When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a con- nection from one terminal to another. Shorting the battery terminals together may cause sparks, burns or a fire. • When operating the battery pack, make sure the work place is well ventilated. • When the battery pack is removed from the main body of the tool, replace the bat- tery pack cover immediately in order to prevent dust or dirt from contaminating the battery terminals and causing a short cir- cuit. Battery Pack LifeThe rechargeable batteries have a lim- ited life. If the operation time becomes extremely short after recharging, replace the battery pack with a new one. Battery Recycling ATTENTION: FOR Li-ion Battery PackA Li-ion battery that is recyclable powers the product you have purchased. Please call 1-800-8-BATTERY for information on how to recycle this battery. [Battery Charger] Charging Cautions • If the temperature of the battery pack falls approximately below −10°C (14°F), charging will automatically stop to prevent degradation of the battery. • The ambient temperature range is between 0°C (32°F) and 40°C (104°F). If the battery pack is used when the battery temperature is below 0°C (32°F), the tool may fail to function properly. • Use the charger at temperatures between 0°C and 40°C, and charge the battery at a temperature similar to that of the battery itself. (There should be no more than a 15°C difference between the temperatures of the battery and the charging location.) • When charging a cool battery pack (below 0°C (32°F)) in a warm place, leave the battery pack at the place and wait for more than one hour to warm up the battery to the level of the ambient temperature. • Cool down the charger when charging more than two battery packs consecutively. • Do not insert your fingers into contact hole, when holding charger or any other occasions. CAUTION: To prevent the risk of fire or damage to the battery charger. • Do not use power source from an engine generator. • Do not cover vent holes on the charger and the battery pack. • Unplug the charger when not in use. Li-ion Battery Pack NOTE:Your battery pack is not fully charged at the time of purchase. Be sure to charge the battery before use. Battery charger 1. Plug the charger into the AC outlet. 2. Insert the battery pack firmly into the charger. 1 Line up the alignment marks and place the battery onto the dock on the charger. 2 Slide forward in the direction of the arrow. Alignment marks EY0L82 3. During charging, the charging lamp will be illuminated. When charging is completed, an internal electronic switch will automatically be trig- gered to prevent overcharging. • Charging will not start if the battery pack is warm (for example, immediately after heavy-duty operation). &:@&:@&:@&:@64JOEC &:@&:@&:@&:@64JOEC
- 14 - The orange standby lamp will be flash-ing until the battery cools down. Charging will then begin automatically. 4. The charge lamp (green) will flash slowly once the battery is approximately 80% charged. 5. When charging is completed, the charging lamp in green color will turn off. 6. If the temperature of the batter pack is 0°C or less, charging takes longer to fully charge the battery pack than the standard charging time. Even when the battery is fully charged, it will have approximately 50% of the power of a fully charged battery at normal operat- ing temperature. 7. Consult an authorized dealer if the charging lamp (green) does not turn off. 8. If a fully charged battery pack is inserted into the charger again, the charging lamp lights up. After several minutes, the charg- ing lamp in green color will turn off. 9. Remove the battery pack while the battery pack release button is held up. Battery pack release button EY0L82 &:@&:@&:@&:@64JOEC &:@&:@&:@&:@64JOEC
- 15 - LAMP INDICATIONS Charging is completed. (Full charge.) Battery is approximately 80% charged. Now charging. Charger is plugged into the AC outlet. Ready to charge. (Green) (Orange)Charging Status Lamp. Left: green Right: orange will be displayed. Battery pack is cool. The battery pack is being charged slowly to reduce the load on the batte\ ry. Battery pack is warm. Charging will begin when temperature of battery pack drops. If the tempe\ rature of the battery pack is -10° or less, the charging status lamp (orange) wil\ l also start flashing . Charging will begin when the temperature of the battery pack goes up Charging is not possible. Clogged with dust or malfunction of the bat- tery pack. Turn off Illuminated Flashing Federal Communication Commission Interference Statement This equipment has been tested and found to comply with the limits for a\ Class B digital de- vice, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and us\ ed in accordance with the instructions, may cause harmful interference to radio communications\ . However, there is no guarantee that interference will not occur in a particular installati\ on. If this equipment does cause harmful interference to radio or television reception, which can b\ e determined by turn- ing the equipment off and on, the user is encouraged to try to correct the interference by o\ ne of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. FCC Caution: To assure continued compliance, install and use in accordance with provid- ed instructions. Use only the battery pack specified in the instructions. Any changes or modi- fications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This Class B digital apparatus complies with Canadian ICES-003. &:@&:@&:@&:@64JOEC &:@&:@&:@&:@64JOEC
- 16 - VI. MAINTENANCE • Use only a dry, soft cloth for wiping the unit. Do not use a damp cloth, thinner, benzine, or other volatile solvents for cleaning. • In the event that the inside of the tool or battery pack is exposed to water, drain and allow to dry as soon as possible. Carefully remove any dust or iron filings that collect inside the tool. If you experi- ence any problems operating the tool, consult with a repair shop. VII. TIGHTENING TORQUE The power required for tightening a bolt will vary, according to bolt material and size, as well as the material being bolted. Choose the length of tightening time accordingly. Reference values are provided below. (They may vary according to tightening conditions.) Factors Affecting Tighten- ing Torque The tightening torque is affected by a wide variety of factors including the followings. After tightening, always check the torque with a torque wrench. 1) Voltage When the battery pack becomes near- ly discharged, the voltage decreases and the tightening torque drops. Bolt Tightening Conditions EY75A4 14.4 V M10 x 35 mm M12, M14, M16 x 45 mm Standard boltN × m (kg f-cm) ¢£ ¢£ ¢£ ¢£ . . . . Tightening torque Tightening time (Sec.) EY75A4 14.4 V M8, M10 x 35 mm. M12 x 45 mmHigh tensile bolt ¢£ ¢£ ¢£ ¢£ N × m (kg f-cm) . . . Tightening torque Tightening time (Sec.) EY75A5 14.4 V M10 x 35 mm M12, M14, M16 x 45 mm Standard bolt ¢£ ¢£ ¢£ ¢£ . . . . N s m (kg f-cm) Tightening torque Tightening time (Sec.) EY75A5 14.4 V M8, M10 x 35 mm. M12 x 45 mm High tensile bolt ¢£ ¢£ ¢£ ¢£ . . . N s m (kg f-cm) Tightening torque Tightening time (Sec.) &:@&:@&:@&:@64JOEC &:@&:@&:@&:@64JOEC
- 17 - EY75A4 18 V M10 x 35 mm M12, M14, M16 x 45 mmStandard boltN × m (kg f-cm) ¢£ ¢£ ¢£ ¢£ . . . . Tightening torque Tightening time (Sec.) EY75A4 18 V M8, M10 x 35 mm. M12 x 45 mmHigh tensile bolt ¢£ ¢£ ¢£ ¢£ N × m (kg f-cm) . . . Tightening torque Tightening time (Sec.)EY75A5 18 V M10 x 35 mm M12, M14, M16 x 45 mm Standard bolt ¢£ ¢£ ¢£ ¢£ . . . . N s m (kg f-cm) Tightening torque Tightening time (Sec.) EY75A5 18 V M8, M10 x 35 mm. M12 x 45 mmHigh tensile bolt ¢£ ¢£ ¢£ ¢£ . . . N s m (kg f-cm) Tightening torque Tightening time (Sec.) Bolt Nut Washer Steel plate thickness 10 mm (3/8) Washer Spring washer Tightening conditions • The following bolts are used. Standard bolts: Strength type 4.8 High tensile type 12.9 4.8 Explanation of the strength type Bolt yield point ( 80% of tensile strength)32 kgf/mm2 (45000 psi) Bolt tensile strength 40 kgf/mm2 (56000 psi) 2) Tightening time Longer tightening time results in increased tightening torque. Excessive tightening, how ever, adds no value and reduces the life of the tool. 3) Different bolt diameters The size of the bolt diameter affects the tight ening torque. Generally, as the bolt diameter increases, tightening torque rises. 4) Tightening conditions Tightening torque will vary, even with the same bolt, according to grade, length, and torque coefficient (the fixed coefficient indi- cated by the manufacturer upon produc- tion). &:@&:@&:@&:@64JOEC &:@&:@&:@&:@64JOEC
- 18 - VIII. ACCESSORIES Use only suitable size of bit. Panasonic original Optional Quick change chuck (EY9HX110E). Chuck Size: 6.35 mm (1/4”) hex IX. APPENDIX MAXIMUM RECOMMENDED CAPACITIES Model EY75A4 EY75A5 Screw driving Wood screw 3.5 mm - 9.5 mm Self-drilling screw 3.5 mm - 6 mm Bolt fastening Standard bolt: M6 - M16 High tensile bolt: M6 - M12 X. SPECIFICATIONS MAIN UNIT Model EY75A4 EY75A5 Motor voltage 14.4 V DC 18 V DC 14.4 V DC 18 V DC No load speed 0 - 2500 min -1 (rpm) 0 - 2300 min-1 (rpm) Maximum torque 150 N•m (1330 in - lbs)155 N•m (1370 in - lbs)200 N•m (1770 in - lbs)205 N•m (1815 in - lbs) Impact per minute 0 - 3000 min-1 (rpm) 0 - 3500 min-1 (rpm) Overall length 143 mm (5 - 5/8”) 155 mm (6 - 1/8”) Weight (with battery pack: EY9L44) 1.55 kg (3.42 lbs)-1.55 kg (3.42 lbs)- Weight (with battery pack: EY9L45) 1.55 kg (3.42 lbs)-1.55 kg (3.42 lbs)- Weight (with battery pack: EY9L50) - 1.65 kg (3.64 lbs)-1.65 kg (3.64 lbs) Weight (with battery pack: EY9L51) -1.65 kg (3.64 lbs)-1.65 kg (3.64 lbs) Tightening torque will vary, even with the same bolting material (e.g. steel), accord ing to the surface finish. Torque is greatly reduced when the bolt and nut start turning together. 5) Socket play Torque is lowered as the six-sided configu- ration of the socket of the wrong size is used to tighten a bolt. 6) Switch (Variable speed control trigger) Torque is lowered if the unit is used with the switch not fully depressed. 7) Effect of Connecting Adaptor The tightening torque will be lowered through the use of a universal joint or a connecting adaptor. &:@&:@&:@&:@64JOEC &:@&:@&:@&:@64JOEC
- 19 - BATTERY PACK ModelEY9L41 EY9L42 EY9L44 EY9L45 EY9L50 EY9L51 Storage battery Li-ion Battery Battery voltage 14.4 V DC (3.6 V x 4 cells) 14.4 V DC (3.6 V x 8 cells) 18 V DC (3.6 V x 10 cells) BATTERY CHARGER Model EY0L82 Electrical rating See the rating plate on the bottom of the charger Weight 0.93 kg (2 lbs) Charging time EY9L41 EY9L42 EY9L44 EY9L45 EY9L50 EY9L51 Usable: 35 min Usable: 30 min Usable: 40 min Usable: 50 min Usable: 40 min Usable: 55 min Full: 50 min Full: 35 min Full: 55 min Full: 60 min Full: 55 min Full: 70 min NOTE: This chart may include models that are not available in your area. Please refer to the latest general catalogue. NOTE: For the dealer name and address, please see the included warranty card. &:@&:@&:@&:@64JOEC &:@&:@&:@&:@64JOEC
- 20 - I. CONSIGNES DE SECU-RITE GENERALES AVERTISSEMENT! Veuillez lire toutes les instructions. Si les instructions détaillées ci-dessous ne sont pas observées, cela peut entraîner une électrocution, un incendie et/ou des blessures graves. Le terme “outil mécanique” utilisé dans tous les avertissements ci-dessous se réfère aux outils mécaniques opérés par cordons dalimentation et par batterie (sans fi l). CONSERVEZ CES INSTRUC- TIONS Sécurité de la zone de travail 1) Gardez la zone de travail propre et bien aérée. Les endroits encombrés et sombres invi- tent les accidents. 2) Ne faites pas fonctionner les outils mécaniques dans des atmosphères explosives, comme en présence de liquides inflammables, de gaz ou de poussière. Les outils mécaniques génèrent des étin- celles qui peuvent enflammer la pous- sière ou les vapeurs. 3) Gardez les enfants et les spectateurs éloignés lors du fonctionnement d’un outil mécanique. Les distractions peuvent en faire perdre le contrôle. Sécurité électrique 1) La fiche des outils mécaniques doit correspondre aux prises secteur. Ne modifiez la fiche sous aucun prétexte. N’utilisez pas de fiche adaptatrice avec les outils mécaniques mis à la terre. Des fiches non modifiées et des prises secteur correspondant réduisent les risques d’électrocution. 2) Evitez tout contact physique avec les surfaces mises à la terre telles que tuyaux, radiateurs, micro-ondes et réfrigérateurs. Il y a un risque d’électrocution supplémen- taire si votre corps est mis à la terre. 3) N’exposez pas les outils mécaniques à la pluie ou à des conditions humides. De l’eau pénétrant dans un outil mécani- que augmente le risque d’électrocution. 4) Ne malmenez pas le cordon. N’utilisez jamais le cordon pour transporter, pour tirer ou pour débrancher l’outil mécanique. Gardez le cordon éloigné de la chaleur, de l’huile, d’objets aux bords coupants ou de pièces en mouvement. Les cordons endommagés on emmêlés augmentent le risque délectrocution. 5) Lors du fonctionnement des outils méca niques à l’extérieur, utilisez une rallonge adaptée à l’utilisation à l’extérieur.L’utilisation d’un cordon adapté à l’utilisa- tion à l’extérieur réduit les risques d’élec- trocution. &:@&:@&:@&:@64JOEC &:@&:@&:@&:@64JOEC