Nitsuko 24i/28i/124i/384i Hardware Manual
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1. Installing Cabinets 1-16 Connecting the Expansion Cabinet 5V Power Cable (Figure 1-18) Note:Remove the Main Cabinets AC power cord from the AC receptacle. 1. Remove the back cover from the Main Cabinet. 2. Remove the back cover from the Expansion Cabinet. 3. Connect the red 9-conductor power cable to the top 9-pin connector on the back of the Main Cabinet. 4. Connect the other end of the power cable to the lower 9-pin connector on the back of the Expansion Cabinet. Figurre 1-18 INSTALLING EXPANSION CABINET 5V POWER CABLES 92000 - 40 INSTALLING AN EXPANSION CABINET
1. Installing Cabinets1-17 Installing a 90V Ring Generator (Figure 1-19) When installing 8/16ASTU single line circuit PCBs to support the installation of 2500-type analog devices, a 90 VAC ring generator must be connected to the Main Cabinet. The ring generator must be mounted on the MDF within 4 feet of the Main Cabinet. The ring generator cable (P/N 92111) is terminated with a 4-pin molex connector on one end and has two unterminated leads (RED/BLK) at the other end. Note:When installing a ring generator cable to a working sys- tem, note that the ring generators unterminated leads have 48 volts AC between them. To install a ring generator: 1. Install the ring generator according to the manufacturers instructions. 2. Busy out and remove any PCBs from slots 6 and 7 of the Main Cabinet. 3. Connect the cables Black lead to the COM terminal of the ring generator.Figure 1-19 TYPICAL RING GENERATOR CONNECTIONS . Continued on next page. . . AC OUT AC IN AC OUT OFF ONOUTPUT 21 RINGING GENERATOR48V POWER SUPPLY Battery Cable 92111 90 V Ringing Generator 92000 - 128 48 V Power Supply CN5 Power Supply Black RedAC Outlet 1 pair cross-connect cable INTERRUPTOR CONTROL -Vd/ -DC IN RING COMRING HOT 105INT. 105GND +++ +Vd/ +DC IN -Vc +Vc INSTALLING A RING GENERATOR
1. Installing Cabinets 1-18 Installing a 90V Ring Generator (Cont’d) 4. Connect the cables Red lead to the +105V terminal of the ring generator. 5. Install the ring generator cable to the CN5 connector on the backplane of the Main Cabinet. The pinch on the systems ring generator cable connector faces the installers left. 6. Power up the ring generator. 7. Install PCBs to slots 6 and 7 of the Main Cabinet, if necessary. Reinstalling the Top Cover (Figure 1-20) 1. Connect the top cover alarm cable. 2. Install the top cover. Tighten the top cover retaining screws. Figure 1-20 RE-INSTALLING THE TOP COVER 92000 - 45 INSTALLING A RING GENERATOR COMPLETING THE INSTALLATION
2. PCB Installation and Startup2-1 Section 2, PCB INSTALLATION AND STARTUP In this section . . . Page 8ASTU/16ASTU Installation . . . . . . . . . . . . 2-11 8ATRU-LS1 Description. . . . . . . . . . . . . . . . 2-12 8ATRU-LS1 Installation . . . . . . . . . . . . . . . . 2-12 8GSAU Description . . . . . . . . . . . . . . . . . . . 2-13 8GSAU Installation . . . . . . . . . . . . . . . . . . . 2-13 4ATRU-LD1 Direct Inward Dial (DID) PCB Description . . . . . . . . . . . . . . . . . . . . . 2-15 4ATRU-LD1 Installation. . . . . . . . . . . . . . . . 2-15 4ATRU-EMI Tie Line PCB Description . . . . 2-16 4ATRU-EMI Installation. . . . . . . . . . . . . . . . 2-16 4PGDU Description . . . . . . . . . . . . . . . . . . . 2-17 4PGDU Installation . . . . . . . . . . . . . . . . . . . 2-17 CDTU Description . . . . . . . . . . . . . . . . . . . . 2-18 CDTU Installation . . . . . . . . . . . . . . . . . . . . 2-18 4PFTU Description . . . . . . . . . . . . . . . . . . . . 2-19 4PFTU Installation . . . . . . . . . . . . . . . . . . . . 2-19 In this section . . . Page PCB Layout . . . . . . . . . . . . . . . . . . . . . . . . .2-3 PCB Location . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Order of Installing Extension PCBs . . . . . . . . 2-3 Order of Installing Trunk PCBs . . . . . . . . . . . 2-4 Order of Installing 4ATRU-EMI or 4ATRU-LD PCBs . . . . . . . . . . . . . . . . . . . . . 2-4 PCB Installation . . . . . . . . . . . . . . . . . . . . .2-6 Handling the PCBs . . . . . . . . . . . . . . . . . . . . . 2-6 “Busying out” Extension/Line PCBs. . . . . . . . 2-6 Installating an Extension or Trunk PCB . . . . . 2-6 Removing an Extension or Trunk PCB . . . . . . 2-6 Uninstalling a PCB Slot through Software . . . 2-6 CPRU Description . . . . . . . . . . . . . . . . . . . . . 2-7 CPRU Installation. . . . . . . . . . . . . . . . . . . . . . 2-8 16DSTU Description . . . . . . . . . . . . . . . . . . 2-10 16DSTU Installation . . . . . . . . . . . . . . . . . . . 2-10 8ASTU/16ASTU Description . . . . . . . . . . . . 2-11
Section 2, PCB INSTALLATION AND STARTUP (cont’d)2. PCB Installation and Startup 2-2 In this section . . . Page PCB Startup . . . . . . . . . . . . . . . . . . . . . . .2-20 Initial PCB Installation . . . . . . . . . . . . . . . . . 2-20 Initial Installation of Trunk PCBs . . . . . . . . . 2-21 Installing 4ATRU-EMI or 4ATRU-LD PCBs 2-21 Installing Filter Units . . . . . . . . . . . . . . . .2-22 48FU Filter Unit Description . . . . . . . . . . . . 2-22 48FU Installation . . . . . . . . . . . . . . . . . . . . . 2-22 Removing a 48FU . . . . . . . . . . . . . . . . . . . . 2-23 24FU Filter Unit Description . . . . . . . . . . . . 2-24 24FU Installation . . . . . . . . . . . . . . . . . . . . . 2-24
2. PCB Installation and Startup2-3 PCB LAYOUT PCB Location (Figure 2-1) Determine the slot position for each PCB. In the Main Cabinet: CPU slot - dedicated for the CPRU Slot 1 - dedicated for a 16DSTU The Main and Expansion Cabinets: Slots 2-25 are universal (any type of PCB can be installed) Use the table below to determine the PCB for each slot. Order of Installing Extension PCBs The order that 8ASTU/16ASTU and 16DSTU PCBs are physically inserted determines the numbering plan. For example, with a 16DSTU in slot #1 (ext. 301-316), when 3 additional 16DSTU PCBs are installedin the following order, the numbering plan below applies:
PCB LAYOUT 2. PCB Installation and Startup 2-4 Order of Installing Trunk PCBs The order that 8ATRU PCBs are physically inserted deter- mines the line circuit numbering plan. For example, if four 8ATRUs were installed in the Main Cabinet in the following order, the numbering plan below applies: Order of Installing 4ATRU-EMI or 4ATRU-LD PCBs The order in which the 4ATRU-EMI or 4ATRU-LD1 PCBs are installed determines the assigned line circuit number. For example, if four 4ATRU-EMI or 4ATRU-LDs are installed in the Main Cabinet in the following order,the numberingplan applies:
2. PCB Installation and Startup2-5 PCB LAYOUT Figure 2-1 TYPICAL PCB LAYOUT9200 - 76 A Station Block B1CO Line Block 25-pair cable 25-pair cable Main cabinet CPRU 16 DSTU CN3 16 DSTU CN2 16 DSTU CN1 4 PGDU 8 ATRU-LS1 (lines 1-8) 8 ATRU-LS1 (lines 9-16) CDTU-A CPRU functionsTrunks 1-8 Stations 200-207Trunks 9-16 Stations 208-215 A1 24 FU-1 B4 B3 B2 B148 FU-148 FU-2typical filter cable AC OUT AC IN AC OUT OFFONOUTPUT
PCB INSTALLATION 2. PCB Installation and Startup 2-6 Handling the PCBs The PCBs are sensitive to static discharge. To minimize static discharge, keep PCBs in static free bags when not installed. Observe the following when installing or removing a PCB: Ground Main Cabinet and Expansion Cabinets Wear a grounded wrist strap to install/remove any PCBs Do not touch PCB components. Handle with white pulls. All PCBs can be installed hot (except the CPRU) Busying out Extension/Line PCBs The run/block switch on extension/trunk PCBs busies out idle circuits. Extensions/lines cannot make a call or be called. The PCB can be pulled out without interrupting a call in progress. Calls in progress before the PCB is made-busy are not affected. An extension/line PCB - PLT status LED: Normally flashes Lights steady when made-busy with an extension/line in use Goes out when the all extensions/lines are made-busy (idle) Installing an Extension or Trunk PCB To install an extension/trunk PCB with the system running: Set the run/block switch DOWN Insert the PCB Set the run/block switch UP. The PLT status LED starts flashing when the PCB starts processing (15 seconds). Removing an Extension or Trunk PCB To remove an extension/trunk PCB with the system running: Set the run/block switch DOWN When the PLT LED stops flashing, all extensions/trunks are idle. Remove the PCB. Uninstalling a PCB Slot through Software The installer can turn off (busy out) and delete (remove from software) PCB slots in the Main and Expansion Cabinets in programming for port re-numbering purposes. Deleting a PCB may effect PCB slot programming capability. Refer to Program 0006 in the Software Manual for further details.
2. PCB Installation and Startup2-7 PCB INSTALLATION CPRU Description(Figure 2-2) One CPRU PCB must be installed in the CPU slot in the Main Cabinet. The CPRU provides the following: Eight diagnostic LEDs Two DIP switches- one for data loading (RAM or disk) - one not used One relay for Night Mode Switch One 10-pin connector (CN2) for CPRU to 48FU connection One 3V lithium non-rechargeable battery - RAM backup One 6-pin connector for terminal programming (future) One MOH source S jumper (internal/external) One BGVR potentiometer for BGM volume control One HTVR potentiometer for MOH volume control One RES reset switch (warm boot) One factory-installed 3 1/2 disk drive for the system soft- ware disk Figure 2-2 CPRU PCB 92000 - 9 CPRU - PCB Ribbon Cable to CPU Filter Unit Battery Connections (See Detail A) Mode Switch and MOH Source (See Detail B) Music on Hold Volume Control Background Music Volume Control Reset Switch Use non-metallic alignment tool Disk Drive (See Detail D)Status LEDs (See Detail C) HTVRBGVR