Namco Motorcross Go Deluxe Operators Manual

							Page 61
8-5 Replacing the Throttle Grip or View Change Switch
1. Remove the Throttle Cover and Cable Joint Plate.  (see Section 8-3 (1)
page  58)
2. Remove 1off Security screw (M5x10) and remove the Throttle Lower Case.
3. Replace the view change switch. 
						

							Page 62
4. To replace the throttle grip, slide the grip off the shaft. 
5. When replacing the grip ensure that the end of the spring engages in the\
hole in throttle grip quadrant gear and the rotational position of the p\
ot 
shaft is correct. (see diagram below)
Note: When engaging the grip base and the spur gear , the grub screw (M4x10)
of the spur gear should be positioned at the upper side (vertical) whe\
n the throttle is wide open.
Note:After re-assembly and refitting in to the bike, ensure that the game
is re-initialized before normal game pla y.  (see section 7 page  54) 
						

							Page 63 8-6 Replacing the Steering Potentiometer
1. Remove 5off Security screw (M5x10) and remove the Steering Cover
Vac-Form.
2. Disconnect the connector
3. Loosen the grub screw (M4x10) and remove the potentiometer complete
with bracket.
4. Replace the potentiometer taking care to connect the correct colour wire
to the correct terminal.
When replacing the potentiometer ensure that the locating tab engages in
the hole in the pot bracket and that the grub screw engages on the flat of
the potentiometer shaft. 
						

							Page 64
8-7 Removing the Handle Bar Assembly
1. Remove the steering cover vac-form.  (see section 8-6 (1) page 63)
2. Disconnect the connector. 
3. Remove 2off Pozi head screw (M5x10) and remove the Cable Joint Plate.
4. Remove the Pozi head screw (M4x12) to disconnect the Earth Tag.
5. Remove 8off Socket cap screws (M8x20) and remove the left and right support brackets.
6. Lift the Handle Bar assembly from the bike moulding only sufficient to disconnect the motor connector, then remove the Handle Bar assembly.
Note : When placing the handle bar assembly on to a surface, ensure that\
 no weight is placed on the Potentiometer . See diagram below. 
						

							Page 65
8-8 Replacing the Steering Drive Belt
1. Remove the Steering assembl y.  (see section 8-7 (1-4) page  64)
2 . Remove the Steering Potentiomete r.  (see section 8-6 (2-3) page  63)
3. Slacken the 4off Hex head screws (M6x16). 
4. Slacken the Lock Nut (M6) and Adjustment Screw (M6x50), to remove th\
e tension from the Drive Belt, and remove the Drive Belt.
5. Reassemble in reverse order.
6. After re-assembly and refitting in to the bike, ensure that the game is re-initialized before normal game pla y.  (see section  7 page  54)
Note:
When refitting the Drive Belt adjust the Adjuster screw (M6x50) to obt\
ain abelt tension of 7.5~9.5kgf. When tensioned correctly a 0.5kgf, applied t\
o thebelt as shown, will allow 1.0~1.5mm movement of the belt and a 1kgfapplied will allow 2.0~2.5mm of movement. Tighten the Lock Nut (M6) to\
prevent the adjuster screw from moving. 
						

							Page 66
8-9 Replacing the Steering Motor
1. Remove the Steering assembl y.  (see section 8-7 (1-4) page  64)
2. Slacken the Lock Nut (M6) and Adjustment Screw (M6x50), to remove th\
e tension from the Drive Belt.
3. Remove 4off Hex head screws (M6x16) and remove the Motor  Mount Bracket complete with Motor.
4. Remove 4off Pozi head screws (M4x10) and remove the Motor from the Motor Mount Bracket.
5. Reassemble in reverse order. 
6. After re-assembly and refitting in to the bike, ensure that the game is re-initialized before normal game pla y.  (see section 7 page  54)
Note:
When refitting the Drive Belt adjust the Adjuster screw (M6x50) to obt\
ain abelt tension of 7.5~9.5kgf. When tensioned correctly a 0.5kgf, applied t\
o thebelt as shown, will allow 1.0~1.5mm movement of the belt and a 1kgfapplied will allow 2.0~2.5mm of mopvement. T ighten the Lock Nut (M6) to
prevent the adjuster screw from moving. 
						

							Page 67 8-10 Replacing the Air Valves
8-10-1 Replacing the Servo Valve
1. Remove 4off Security screws (M5x10) and remove the Ride Base
Front Cover.
2. Disconnect the connector from the PCB.
3. Disconnect the Air Tubes from the Valve Connectors. (To remove the
air tubes, push the blue release in, and whilst holding it in, pull the
air tube out.)
4. Remove the Pozi head screw (M4x16) and remove the Air Valve.
5. Unscrew the Valve Connectors and Silencer from the Servo Valve.
6. Re-assemble in reverse order. (The air tube is a simple push fit.) 
						

							Page 68 8-10-2 Replacing the VK334 Valve
1. Remove 4off Security screws (M5x10) and remove the Ride Base
Front Cover.
2. Disconnect the connector.
3. Disconnect the Air Tubes from the Valve Connectors. (To remove the
air tubes, push the blue release in, and whilst holding it in, pull the
air tube out.)
4. Remove the Pozi head screw (M4x25) and remove the Air Valve.
5. Unscrew the Valve Connectors and Silencer from the VK334 Valve.
6. Re-assemble in reverse order. (The air tube is a simple push fit.) 
						

							Page 69 8-10-3 Replacing the SYJ712 Valve
1. Remove 4off Security screws (M5x10) and remove the Ride Base
Front Cover.
2. Disconnect the connector.
3. Disconnect the Air Tubes from the Valve Connectors. (To remove the
air tubes, push the blue release in, and whilst holding it in, pull the
air tube out.)
4. Remove the Pozi head screw (M4x10) and remove the Air Valve.
5. Unscrew the Valve Connectors and Silencer from the SYJ712 Valve.
6. Re-assemble in reverse order. (The air tube is a simple push fit.) 
						

							Page 70 8-11 Replacing the Fluorescent Tube or Starter
1. Remove 2off Pozi head screw (M5x20), and remove the Retaining
Bracket.
2. Remove 2off Security screws (M5x20), and remove the Header Acrylic.
3. Replace the Fluorescent tube or Starter.
4. Re-assemble in reverse order.