Namco Ace Driver Deluxe Operators Manual

							Page 46
6-9 .Handling Drive Castor  Wear
This machine uses a moveable mechanism controlled by the pressing of a
drive castor against the me tal rolle r. During the playing of the game, this castor
gradually wears due to the cons tant friction with the rolle r.
When the drive castor wears su fficientl y, the pressure becomes poo r, and the
seat assembly is no longer driven le ft and right and can be pushed easily
sideways by hand . This will  take about a year to occu r. (This is assuming that
the game is played 7.5 hours per da y.  This period will vary depending on how
often and for how long the game is played.
6-9-1.  Checking Drive Castor  Wear
The drive castor should be checked, when the machine displays the follow\
ing
symptoms.
•  Game play is possible on the screen, but the seat assembly does not
move.
•  When the steering wheel is turned to the left or right, the seat assembl\
y
movement is slo w.
NOTE:First check that the motor is working.
If the motor is not working, ensure that the motor switch in the under b\
ase is
turned ON.
If the motor switch is ON but the motor is not working , there is a moto\
r
problem, and should be checked as described in section 7,  Troubleshooting.
Method of Checking
1)   Ensure that the power to the machine is turned OF F.
2)   Remove the fence, and rear cover (L) or (R). ( Refer to section 6-7-1,
Removing the Rear Covers (L), (R) on page 36.)
3)   Look at the drive castor in the roller base. If the drive castor moves l\
e ft and
right when the steering wheel is turned, there is no problem with the
steering linkage, and the problem is the drive castor worn out.
6-9-2.  Action When the Drive Castor is  Worn Out
If the drive castor is worn out, discontinue use of the machine until th\
e
following has been carried out.
1)  Turn the main power to the machine OF F.
2)   Remove the fence.
3)  Remove the rear cover (L), ( Refer to section 6-7-1, Removing the Rear
Covers.)
4)  Turn the motor switch in the under base OF F.
5)   Refit rear cover (L).
6)  Refit and securely fasten the seat assembly shipping bracke ts that were
removed when the machine was first ins talled.
7)   Refit the fence.
8)  After the above has been carried out, turn the main power to the machine
ON.
9)   After a new drive castor has been fitted, ensure that the game is re-
initialized before the game is played.  (Refer to section 6-7-1, Removing
the Rear Covers, 6-7-3, Replacing the Drive Castor, and  5-5,
Adjustments When Replacing Par ts.)
10 )After fitting the new drive casto r, remember to turn the motor switch ON. 
						

							Page 47
7. TROUBLESHOOTING
DANGER: To avoid injury, always turn the main power OFF, before carrying out
any checks or adjustments.
Check the following whenever there is a problem with the machine. 
1) The machine is requires a mains supply of 220-240volt AC. If there are several high current devices (air conditioners, large rides or other large mach\
ines etc.) 
connected to the same power supply, the power supply may fluctuate due to
power surges, and cause game malfunction.
Each machine requires a maximum of 8amps, Ensure an adequate power
supply to prevent an overload and possible fire risk.
2) If the machine fails to work even though the power is ON, try turning th\
e power off and back on. If the machine still fails to work, check the mains in fu\
se.
3) If the seat assembly does not move even though game play is possible on \
the screen, check that the seat shipping brackets have been removed, the mot\
or
switch in the under base is turned on, and the condition of the drive ca\
stor.
Check the drive castor according to  section 6-9, Handling the Drive Castor
Wear (page 44).
4) The game will not operate correctly if it has not been initialized after\
 replacing the game PCB, ROM, or control pots. Adjustment should be performed
according to  section 5-5, Adjustment  A fter Replacing Par ts ( page 21).
5) Check all wiring for loose connections. 
6) Dirt and dust on the game PCB, steering PCB, drum motor drive PCB, or monitor PCB, could cause a malfunction, so all PCBs should be kept clea\
n.
7) When checking electrical problems, refer to the wiring diagrams, and mak\
e sure that the connectors and wire colours are correct.
•If none of the items 1-7 above seem to be the cause of the problem, or t\
he 
problem is not cured, contact your dealer.
•Repairs to the PCB should be carried out by your dealer. NEVER perform a
continuity check on the PCB with a test meter, as the internal voltage of the 
meter could cause damage to PCB components.
•When sending a part for repair, clearly describe the problem and ensure that the 
part is properly packed in a sturdy container to prevent damage in transit. 
						

							Page48
SPRING WASHER
N.B.NOLOCTITE !!
ITEMDESCRIPTIONPART No.
B14M6 FULL NUT27000021
B7M6x20 HEX HEAD SET SCREW - BZP88300700
M6 FLAT WASHER H/DUTY -BZP88300702
M6 SPRING WASHER TYPE B - BZP28000034
39SWIVEL CASTOR - 63mm59000002
38ADJUSTABLE FOOT M20x125 W/LOCK NUT25000008
15TOWER PLINTH45000300
19LOCTITE 24295000009
8. PARTS 
						

							Page 49
FLAT WASER SPRING WASHER
SPRING WASHER
SPRING WASHER FLAT WASER
SPRINGWASHER
FLAT WASER
FLAT WASER SPRING WASHERSPRING WASHER
FLAT WASER
ITEM
DESCRIPTION
PART No.
QNTY
B12
M8x25 SECURITY BUTTON HEAD - SUS
26300042
20
M8 FLAT WASHER - SUS
28000030
20
M8 SPRING WASHER TYPE B - SUS
28000017
20
B9
M8x25 HEX HEAD SET SCREW - BZP
26300050
8
M8 FLAT WASHER H/DUTY - BZP
88300702
8
M8 SPRING WASHER TYPE B - BZP
28000027
8
B3
M5x12 PZ PAN HEAD SCREW - BZP
26500432
4
M5 FLAT WASHER H/DUTY - BZP
88300432
4
M5 SPRING WASHER TYPE B - BZP
28000026
4
21
COIN TOWER INTERNAL SUPPORT BRACKET
45000306
1
19
LOCTITE 242
95000009
17
TOWER SIDE SUPPORT RHS
45000302
1
16
TOWER SIDE SUPPORT LHS
45000301
1
12
PCB STOP BRACKET
45000299
1
11
SHORTY BUSHING
39000051
12
10
EXTRUDED GROMMETING
39000807
1
TOWER CENTRE SECTION
45000288
1
FLAT WASER 
						

							Page 50
ITEM
DESCRIPTION
PART No.
QNTY
B8
M8x25 HEX HEAD SET SCREW - BZP
26300050
16
M8 FLAT WASHER H/DUTY - BZP
88300702
16
M8 SPRING WASHER TYPE B - BZP
28000027
16
B7
M6x16 SECURITY BUTTON HEAD SCREW - SUS
26300044
4
M6 FLAT WASHER - SUS
88300687
4
M6 SPRING WASHER TYPE B - SUS
28000012
4
B6
M4x12 SECURITY BUTTON HEAD SCREW - SUS
26300041
4
M4 FLAT WASHER - SUS
88300687
4
M4 SPRING WASHER TYPE B - SUS
28000016
4
B5
M10x20 HEX HEAD SET SCREW - BZP
26500409
4
M10 FLAT WASHER H/DUTY - BZP
88300794
4
M10 SPRING WASHER TYPE B - BZP
28000023
4
27
MONITOR CABINET CLAMP BRACKET - RHS
45000312
1
26
MONITOR CABINET CLAMP BRACKET - LHS
45000311
1
19
LOCTITE 242
95000009
7
MONITOR SUPPORT RAIL INTERNAL CLAMP
45000294
1
6
MONITOR SUPPORT RAIL - REAR
45000293
1
5
MONITOR SUPPORT RAIL - FRONT
45000292
1
2
COIN TOWER ASSEMBLY
45000289
1
SPRING WASHER
FLAT WASHER
FLAT WASHERSPRING WASHER
FLAT WASHER SPRING WASHER
FLAT WASHER SPRING WASHER
SPRING WASHERFLAT WASHER 
						

							Page 51
ITEM
DESCRIPTION
PART No.
QNTY
E3
SESLAMPHOLDER
64800003
4
E2
240v 25w SES SILVERED LAMP
64000083
4
B11
3.2x9.5 RIVET
23000010
4
B5
M5x12 SECURITY BUTTON HEAD SCREW - SUS
26300045
8
B3
M5x12 HEX HEAD SET SCREW - BZP
26500432
4
M5 FLAT WASHER H/DUTY - BZP
88300432
4
M5 SPRING WASHER TYPE B - BZP
28000026
4
B2
No.4 x ½ PZ PAN HEAD SCREW - BZP
26100070
8
47
COIN TOWER SAFETY DECAL
40000205
2
46
YELLOW CAR DECAL
A
40000201
1
45
GREEN CAR DECAL
40000202
1
44
BLUE CAR DECAL
B
40000203
1
43
RED CAR D ECAL
40000204
1
40
FLUORESCENT TUBE ASSEMBLY
1
FLUORESCENT ASSY WOOD
37100041
1
12 TWIN LIGHTING TRAY
64500038
1
12 8W FLUORESCENT TUBE
64500008
2
39
M4 WING NUT - BZP
27000129
5
29
SERIAL NUMBER PLATE
--------
1
28
CE COMPLIANCE LABEL
--------
1
20
TOWER PLINTH FRONT CENTRE CLOSING PLATE
45000305
1
19
LOCTITE 242
95000009
14
CENTRE ACRYLIC
44000005
1
11
CENTRE ACRYLIC TOP RETAING BRACKET
45000298
1
10
RACE START LAMP MNTG BRKT - LHS
45000296
1
9
RACE START LAMP MTNG BRKT - RHS
45000297
1 
						

							Page 52
SPRING WASHER
SPRING
ITEM
DESCRIPTION
PART No.
Q
B10
M8x45 HEX HEAD SET SCREW - BZP
26500435
M8 FLAT WASHER H/DUTY
88300702
B9
M8x25 HEX HEAD SET SCREW - BZP
25300050
M8 SPRING WASHER TYPE B - BZP
38000027
B5
M5x12 SECURITY BUTTON HEAD SCREW - SUS
26300045
B4
M5x16 SECURITY BUTTON HEAD SCREW - SUS
26300032
M5 NYLOC NUT - BZP
27000148
28
WASHER - BZP
45000323
27
TOWER/BASE SEAT JOINT BRKT - LHS
45000307
26
TOWER/BASE SEAT JOINT BRKT - RHS
45000308
25
TOWER/BASE JOINT RUBBER
45000310
24
TOWER./BASE SEAT JOINT BRACKET PLATE
45000309 
						

							Page 53
SPRING WASHER
ITEM
DESCRIPTION
PART No.
QNTY
E1
SCHAFFNER IEC MAINS INLET
66000043
1
E2
MAINS SWITCH - D/POLE
60000000
1
E3
MAINS FILTER
62400001
1
E13
LINK PCB ASSEMBLY
XAD-LINK PCB
1
B1
M3x12 POZI PAN HEAD SCREW - BZP
26300133
2
B2
M6x16 POZI PAN HEAD SCREW - BZP
88300790
8
M6 FLAT WASHER H/DUTY - BZP
28000037
8
M6 SPRING WASHER TYPE B - BZP
28000034
8
B3
M4x12 POZI PAN HEAD SCREW - BZP
26300057
6
M4 FLAT WASHER H/DUTY - BZP
28000036
4
M4 SPRING WASHER TYPE B - BZP
28000035
6
B4
M5x12 SECURITY BUTTON HEAD SCREW - SUS
26300045
2
19
LOCTITE 242
95000009
1
TRANSFORMER TRAY
45000313
1
2
LINK PCB COVER BRKT
45000370
1
3
TRANSFORMER 0-220--240 / 0-100 @ 5A
67700013
2
4
M3 NYLOC NUT
27000026
2
SCHAFFNER BOOT
66000017
1 
						

							Page 54
M E T INO I T P I R C S E DoN T R A PYT N Q
1 BPZ B - W E R C S D A E H N A P I Z O P 2 1 x 4 M38 3 0 0 3 6 22
2 BPZ B - B E P Y T R E H S A W G N I R P S 4 M81 0 0 0 0 8 22
3 BPZ B - W E R C S D A E H S S E L T O L S 0 3 x 4 M58 1 0 0 5 6 22
4 BPZ B - T U N G N I W 4 M92 1 0 0 0 7 22
9 124 2 E T I T C O L90 0 0 0 0 5 9
6ET A L P G N I K N A L B Y R T N E N I O C55 0 0 0 0 1 21
5YS S A N O T T U B  T I L N E H W E L B A L I A V A T I D E R C 51 2 0 0 2 0 62
4LA C E D N O I T A M R O F N I C I L B U P60 0 0 0 0 2 41
3YL B M E S S A T E K C A R B E C I V R E S-- - - - - - -1
2WO L F H S A C - R O O D I N I M E M A R F E L B U O D77 3 0 0 5 5 61
1RE W O T N I O C98 2 0 0 0 5 41 
						

							Page 55
SPRING WASHER
SPRING WASHER
ITEM
DESCRIPTION
PART No.
QNTY
B7
M6x20 HEX HEAD SET SCREW - BZOP
26300778
4
M6 FLAT WASHER H/DUTY - BZP
28000037
4
M6 SPRING WASHER TYPEB-BZP
28000034
4
B5
M5x12 SECURITY BUTTON HEAD SCREW - SUS
26300045
2
B3
M5x20 HEX HEAD SET SCREW - BZP
88300796
4
M5 FLAT WASHER H/DUTY - BZP
88300789
4
M5 SPRING WASHER TYPEB-BZP
28000026
4
19
LOCTITE 242
95000009
16
FLOURESCENT TUBE ASSY MNTG BRKT
45000333
2
14
POSITION BOX MOUNTING BRKT - RHS
45000332
1
13
POSITION BOX MOUNTING BRKT - LHS
45000331
1
10
TOP EXTERNAL CABLE COVER BRKT
45000330
1
1
MAIN HEADER WOODEN BOX
37100039
1