Motorola Xpr 7000 Seris Basic 68009498001 A Manual

							List of Figuresxi
List of Figures
Figure 1-1. Display Model ...................................................................................................................... 1-2
Figure 1-2. Non-Display Model ............................................................................................................... 1-4
Figure 1-3. Portable Radio Model Numbering Scheme .......................................................................... 1-5
Figure 2-1. Programming, Testing and Alignment Cable ........................................................................ 2-3
Figure 2-2. Pin Layout of Side Connector .............................................................................................. 2-4
Figure 3-1. Battery Check Test Mode Display ........................................................................................ 3-8
Figure 4-1. CPS Programming Setup ..................................................................................................... 4-1
Figure 4-2. Radio Tuning Equipment Setup ........................................................................................... 4-2
Figure 5-1. Antenna and Battery removal. ............................................................................................. 5-6
Figure 5-2. Channel Selector and Volume Knob removal. ..................................................................... 5-7
Figure 5-3. Shroud removal .................................................................................................................... 5-8
Figure 5-4. Chassis removal .................................................................................................................. 5-8
Figure 5-5. Disconnecting the chassis ................................................................................................... 5-9
Figure 5-6. Chassis disassembly.......................................................................................................... 5-10
Figure 5-7. O-ring removal ................................................................................................................... 5-11
Figure 5-8. Keypad, Display, and Keypad Board disassembly for Full Keypad .................................... 5-12
Figure 5-9. Speaker removal for Full Keypad ....................................................................................... 5-13
Figure 5-10. Speaker removal for Non-Keypad ......................................................................................5-14
Figure 5-11. Emergency Button disassembly for Full Keypad Model ..................................................... 5-15
Figure 5-12. Emergency Button disassembly for Non Keypad Model .................................................... 5-16
Figure 5-13. Emergency Button reassembly for Full Keypad ................................................................. 5-17
Figure 5-14. Emergency Button reassembly for Non Keypad ................................................................ 5-18
Figure 5-15. Speaker reassembly for Full Keypad .................................................................................5-18
Figure 5-16. Speaker reassembly for Non Keypad................................................................................. 5-19
Figure 5-17. Keypad, Display, and Keypad Board reassembly for Full Keypad ..................................... 5-20
Figure 5-18. O-ring reassembly. ............................................................................................................. 5-21
Figure 5-19. Chassis reassembly ........................................................................................................... 5-22
Figure 5-20. GOB reassembly ................................................................................................................ 5-23
Figure 5-21. Chassis reassembly ........................................................................................................... 5-24
Figure 5-22. Bluetooth removal for Full Keypad ..................................................................................... 5-25
Figure 5-23. Bluetooth removal for Non Keypad ....................................................................................5-25
Figure 5-24. Bluetooth reassembly for Full Keypad ...............................................................................5-26
Figure 5-25. Bluetooth reassembly for Non Keypad............................................................................... 5-26
Figure 5-26. Connector Fitting - Fitting Seal Pump Connector............................................................... 5-29
Figure 5-27. Full Keypad Model Exploded View.....................................................................................5-38
Figure C-1. PCB Top View ......................................................................................................................C-2
Figure C-2. PCB Bottom View.................................................................................................................C-2 
						

							xiiRelated Publications
List of Tables
Table 1-1. Radio Frequency Ranges and Power Levels....................................................................... 1-1
Table 2-1. Recommended Test Equipment ...........................................................................................2-1
Table 2-2. Service Aids ......................................................................................................................... 2-2
Table 2-3. Pin Configuration of Side Connector .................................................................................... 2-4
Table 3-1. Initial Equipment Control Settings ........................................................................................ 3-1
Table 3-2. Front Panel Access Test Mode Displays .............................................................................. 3-3
Table 3-3. Test Environments ................................................................................................................ 3-4
Table 3-4. Test Frequencies .................................................................................................................. 3-4
Table 3-5. Transmitter Performance Checks......................................................................................... 3-5
Table 3-6. Receiver Performance Checks ............................................................................................ 3-6
Table 4-1. Software Installation Kits Radio Tuning Setup ..................................................................... 4-1
Table 5-1. Lead Free Solder Wire Part Number List ............................................................................. 5-4
Table 5-2. Lead Free Solder Paste Part Number List ........................................................................... 5-4
Table 5-3. Full Keypad Model Exploded View Parts List ..................................................................... 5-39
Table 5-4. Non-Display Model Exploded View Parts List .................................................................... 5-42
Table 5-5. Additional Part List information .......................................................................................... 5-43
Table 5-6. Torque Specifications for Screws ....................................................................................... 5-44
Table 6-1. Power-Up Error Codes ......................................................................................................... 6-2
Table 6-2. Operational Error Codes ...................................................................................................... 6-4 
						

							List of Tablesxiii
Related Publications
IMPRES Adaptive Single-Unit Charger User Manual .................................................................. 6816787H01
IMPRES Adaptive Multi-Unit Charger User Manual .................................................................... 6816789H01
IMPRES Adaptive Multi-Unit Charger Service Manual ................................................................ 6871357L01
Remote Speaker Microphone User Manual ................................................................................. 6871003L01
IMPRES Remote Speaker Microphone User Manual .................................................................. 6871004L01
Factory Mutual Approval Manual .................................................................................................6871532L01
Product Safety and RF Exposure ............................................................................................... 6881095C98
l ........................................................................................................................................................................
XPR 7350 Portable Non-Display User Guide English ............................................................... 68009500001
XPR 7350 Portable Non-Display User Guide  French ............................................................... 68009499001
MOTOTRBO™ User Guide CD .................................................................................................... HKLN4344_ 
						

							xivRelated Publications 
						

							Commercial Warrantyxv
Commercial Warranty
Limited Warranty
MOTOROLA COMMUNICATION PRODUCTS
I. What This Warranty Covers And For How Long
MOTOROLA INC. (“MOTOROLA”) warrants the MOTOROLA manufactured Communication 
Products listed below (“Product”) against defects in material and workmanship under normal use and 
service for a period of time from the date of purchase as scheduled below:
The portables additionally ship with a standard 1-year Repair Service Advantage (RSA) (for U.S. 
customers) or 1-year Extended Warranty (for Canada customers). However, at the time of order, you 
may choose to omit these warranties. For more RSA or Extended Warranty information, please refer 
to the portable price pages or Motorola Online (https://businessonline.motorola.com) > Resource 
Center > Services > Service Product Offerings > Repair Service Advantage or Extended Warranty.
Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), 
replace it (with a new or reconditioned Product), or refund the purchase price of the Product during 
the warranty period provided it is returned in accordance with the terms of this warranty. Replaced 
parts or boards are warranted for the balance of the original applicable warranty period. All replaced 
parts of Product shall become the property of MOTOROLA.
This express limited warranty is extended by MOTOROLA to the original end user purchaser only 
and is not assignable or transferable to any other party. This is the complete warranty for the Product 
manufactured by MOTOROLA. MOTOROLA assumes no obligations or liability for additions or 
modifications to this warranty unless made in writing and signed by an officer of MOTOROLA. 
Unless made in a separate agreement between MOTOROLA and the original end user purchaser, 
MOTOROLA does not warrant the installation, maintenance or service of the Product.
MOTOROLA cannot be responsible in any way for any ancillary equipment not furnished by 
MOTOROLA which is attached to or used in connection with the Product, or for operation of the 
Product with any ancillary equipment, and all such equipment is expressly excluded from this 
warranty. Because each system which may use the Product is unique, MOTOROLA disclaims 
liability for range, coverage, or operation of the system as a whole under this warranty.
XPR Series Digital Portable Radios Three (3) Years
Product Accessories (Excluding Batteries and Chargers) One (1) Year 
						

							xviCommercial Warranty 
II. General Provisions
This warranty sets forth the full extent of MOTOROLAS responsibilities regarding the Product. 
Repair, replacement or refund of the purchase price, at MOTOROLAs option, is the exclusive 
remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED 
WARRANTIES, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF 
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE 
DURATION OF THIS LIMITED WARRANTY. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR 
DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF 
USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS 
OR OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE 
USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE 
DISCLAIMED BY LAW.
III. State Law Rights 
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR 
CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY 
LASTS, SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY.
This warranty gives specific legal rights, and there may be other rights which may vary from state to 
state.
IV. How To Get Warranty Service
You must provide proof of purchase (bearing the date of purchase and Product item serial number) 
in order to receive warranty service and, also, deliver or send the Product item, transportation and 
insurance prepaid, to an authorized warranty service location. Warranty service will be provided by 
Motorola through one of its authorized warranty service locations. If you first contact the company 
which sold you the Product, it can facilitate your obtaining warranty service. You can also call 
Motorola at 1-800-927-2744 US/Canada. 
V. What This Warranty Does Not Cover
A. Defects or damage resulting from use of the Product in other than its normal and customary 
manner.
B. Defects or damage from misuse, accident, water, or neglect.
C. Defects or damage from improper testing, operation, maintenance, installation, alteration, 
modification, or adjustment.
D. Breakage or damage to antennas unless caused directly by defects in material workmanship.
E. A Product subjected to unauthorized Product modifications, disassemblies or repairs (includ-
ing, without limitation, the addition to the Product of non-Motorola supplied equipment) which 
adversely affect performance of the Product or interfere with Motorolas normal warranty 
inspection and testing of the Product to verify any warranty claim.
F. Product which has had the serial number removed or made illegible.
G. Rechargeable batteries if:
- any of the seals on the battery enclosure of cells are broken or show evidence of tamper-
ing.
- the damage or defect is caused by charging or using the battery in equipment or service 
other than the Product for which it is specified.
H. Freight costs to the repair depot. 
						

							Commercial Warrantyxvii
I. A Product which, due to illegal or unauthorized alteration of the software/firmware in the Prod-
uct, does not function in accordance with MOTOROLA’s published specifications or the FCC 
type acceptance labeling in effect for the Product at the time the Product was initially distrib-
uted from MOTOROLA.
J. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of 
the Product.
K. Normal and customary wear and tear.
VI. Patent And Software Provisions
MOTOROLA will defend, at its own expense, any suit brought against the end user purchaser to the 
extent that it is based on a claim that the Product or parts infringe a United States patent, and 
MOTOROLA will pay those costs and damages finally awarded against the end user purchaser in 
any such suit which are attributable to any such claim, but such defense and payments are 
conditioned on the following:
A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such 
claim;
B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its 
settlement or compromise; and
C. should the Product or parts become, or in MOTOROLAs opinion be likely to become, the 
subject of a claim of infringement of a United States patent, that such purchaser will permit 
MOTOROLA, at its option and expense, either to procure for such purchaser the right to con-
tinue using the Product or parts or to replace or modify the same so that it becomes nonin-
fringing or to grant such purchaser a credit for the Product or parts as depreciated and accept 
its return. The depreciation will be an equal amount per year over the lifetime of the Product 
or parts as established by MOTOROLA.
MOTOROLA will have no liability with respect to any claim of patent infringement which is based 
upon the combination of the Product or parts furnished hereunder with software, apparatus or 
devices not furnished by MOTOROLA, nor will MOTOROLA have any liability for the use of ancillary 
equipment or software not furnished by MOTOROLA which is attached to or used in connection with 
the Product. The foregoing states the entire liability of MOTOROLA with respect to infringement of 
patents by the Product or any parts thereof.
Laws in the United States and other countries preserve for MOTOROLA certain exclusive rights for 
copyrighted MOTOROLA software such as the exclusive rights to reproduce in copies and distribute 
copies of such Motorola software. MOTOROLA software may be used in only the Product in which 
the software was originally embodied and such software in such Product may not be replaced, 
copied, distributed, modified in any way, or used to produce any derivative thereof. No other use 
including, without limitation, alteration, modification, reproduction, distribution, or reverse 
engineering of such MOTOROLA software or exercise of rights in such MOTOROLA software is 
permitted. No license is granted by implication, estoppel or otherwise under MOTOROLA patent 
rights or copyrights.
VII. Governing Law
This Warranty is governed by the laws of the State of Illinois, USA. 
						

							xviiiBattery and Charger Warranty 
Battery and Charger Warranty
Workmanship Warranty
The workmanship warranty guarantees against defects in workmanship under normal use and 
service.
Capacity Warranty
The capacity warranty guarantees 80% of the rated capacity for the warranty duration.
All MOTOTRBO Batteries Two (2) Years
IMPRES Chargers (Single-Unit and Multi-Unit, Non-Display) Two (2) Years
IMPRES Chargers (Multi-Unit with Display) One (1) Year
Core Chargers (Single-Unit and Multi-Unit, Non-Display) Two (2) Years
Nickel Metal-Hydride (NiMH) or Lithium-Ion (Li-lon) Batteries 12 Months
IMPRES Batteries, When Used Exclusively with IMPRES 
Chargers18 Months 
						

							Introduction: Notations Used in This Manual1-1
Chapter 1 Introduction
1.1 Notations Used in This Manual
Throughout the text in this publication, you will notice the use of note and caution notations. These 
notations are used to emphasize that safety hazards exist, and due care must be taken and 
observed.
1.2 Radio Description
The XPR series portable radios are available in the following frequency ranges and power levels.
These digital radios are among the most sophisticated two-way radios available. They have a robust 
design for radio users who need high performance, quality, and reliability in their daily 
communications. This architecture provides the capability of supporting a multitude of legacy and 
advanced features resulting in a more cost-effective two-way radio communications solution.
NOTEAn operational procedure, practice, or condition that is essential to emphasize.
CAUTION indicates a potentially hazardous situation which, if 
not avoided, might result in equipment damage.
WARNING indicates a potentially hazardous situation 
which, if not avoided, could result in death or injury.
Table 1-1.  Radio Frequency Ranges and Power Levels
Frequency BandBandwidthPower Level
VHF 136–174 MHz 1 Watt or 5 Watt
UHF 403–512 MHz  1 Watt or 4 Watt
!
C a u t i o n 
						

							1-2Introduction: Radio Description
1.2.1 Full Display Model
Figure 1-1.  Display Model
• ON/OFF/VOLUME KNOB – Rotate clockwise until click is heard to turn on radio; rotate counter-
clockwise until click is heard to turn off radio. Rotate clockwise to increase volume level; rotate 
counter-clockwise to decrease volume level.
• LED INDICATORS – Red, green and orange light-emitting diodes indicate operating status.
• LCD (Liquid Crystal Display): 
- 132x90 highly transflective color display provides visual information about many radio 
features.
• MENU NAVIGATION KEYS – Five keys to provide menu navigation and selection interface.
• KEYPAD – Twelve keys that allows the user to input characters for various text based 
operations. (For color display only)
• FRONT BUTTONS and SIDE BUTTONS – These five buttons are field programmable using the 
CPS.
• CHANNEL SELECTOR KNOB – Rotate clockwise to increment and counter clockwise to 
decrement the channel.
• PUSH-TO-TALK (PTT) – Press to execute voice operations (e.g. Group call and Private Call).
• ANTENNA – Provides the needed RF amplification when transmitting or receiving.
• MICROPHONE – Allows the voice to be sent when PTT or voice operations are activated.
• UNIVERSAL CONNECTOR FOR ACCESSORIES – Interface point for all accessories to be 
used with the radio. It has twelve points to which specific accessories will connect and be 
activated.
• EMERGENCY BUTTON – Turns on and off the Emergency Operations.