Motorola Xpr 7000 Seris Basic 68009498001 A Manual

							Appendix A Replacement Parts Ordering
A.1 Basic Ordering Information
Some replacement parts, spare parts, and/or product information can be ordered directly. While parts 
may be assigned with a Motorola part number, this does not guarantee that they are available from 
Motorola Radio Products and Solutions Organization (RPSO). Some parts may have become 
obsolete and no longer available in the market due to cancelations by the supplier. If no Motorola 
part number is assigned, the part is normally not available from Motorola, or is not a user-serviceable 
part. Part numbers appended with an asterisk are serviceable by Motorola Depot only.
A.2 Motorola Online
Motorola Online users can access our online catalog at
https://www.motorola.com/businessonline
To register for online access, please call 1-800-422-4210 (for U.S. and Canada Service Centers 
only). International customers can obtain assistance at https://www.motorola.com/businessonline
A.3 Mail Orders
Mail orders are only accepted by the US Federal Government Markets Division (USFGMD).
Motorola
7031 Columbia Gateway Drive
3rd Floor - Order Processing
Columbia, MD 21046
U.S.A.
A.4 Telephone Orders
The Radio Products and Solutions Organization*
(United States and Canada)
7:00 AM to 7:00 PM (Central Standard Time)
Monday through Friday (Chicago, U.S.A.)
1-800-422-4210
1-847-538-8023 (United States and Canada)
U.S. Federal Government Markets Division (USFGMD)
1-800-826-1913 Federal Government Parts - Credit Cards Only
8:30 AM to 5:00 PM (Eastern Standard Time)
A.5 Fax Orders
The Radio Products and Solutions Organization*
(United States and Canada)
1-800-622-6210
847-576-3023 (United States and Canada)
USFGMD
(Federal Government Orders)
1-800-526-8641 (For Parts and Equipment Purchase Orders) 
						

							A-2Replacement Parts Ordering: Parts Identification
A.6 Parts Identification
The Radio Products and Solutions Organization*
(United States and Canada)
1-800-422-4210
A.7 Product Customer Service
Radio Products and Solutions Organization (United States and Canada)
1-800-927-2744
* The Radio Products and Solutions Organization (RPSO) was formerly known as the Radio 
Products Services Division (RPSD) and/or the Accessories and Aftermarket Division (AAD). 
						

							Appendix B Motorola Service Centers
B.1 Servicing Information
If a unit requires further testing, knowledge and/or details of component level troubleshooting or 
service than is customarily performed at the basic level, please send the radio to a Motorola Service 
Center as listed below.
B.2 Motorola Service Center
1220 Don Haskins Drive.
Suite. A
El Paso, TX 79936
Telephone: 915-872-8200
B.3 Motorola Canadian Technical Logistics Center
Motorola Canada Ltd.
8133 Warden Avenue
Markham, Ontario, L6G 1B3
Tel: 1800-543-3222
Fax: 1800-331-9872 or 1-905-948-5970
B.4 Motorola Federal Technical Center
10105 Senate Drive
Lanham, MD 20706
Tel: 1800-969-6680
Fax: 1800-784-4113 
						

							Notes
B-2Motorola Service Centers: Motorola Federal Technical Center 
						

							Appendix C Limited Level 3 Servicing
C.1 Maintenance
For details on the following, please refer to “Chapter 5 Disassembly/Reassembly Procedures” on 
page 5-1 to section 5.4 on page 5-4.
Section 5.2 on page 5-1 to Section 5.4 on page 5-4.
• Preventive maintenance (inspection and cleaning).
• Safe handling of CMOS and LDMOS devices.
• Repair procedures and techniques.
C.2 Chip Components
Use a Hot-Air Repair Station for chip component replacement. Adjust the temperature control to 
370°C (700°F), and adjust the airflow to a minimum setting. Airflow can vary due to component 
density.
•To remove a chip component: 
1.Use a hot-air hand piece and position the nozzle of the hand piece approximately 0.3 cm
(1/8) above the component to be removed. 
2.Begin applying the hot air. Once the solder reflows, remove the component using a pair 
of tweezers. 
3.Using a solder wick and a soldering iron or a power desoldering station, remove the 
excess solder from the pads.
•To replace a chip component using a soldering iron: 
1.Select the appropriate micro-tipped soldering iron and apply fresh solder to one of the 
solder pads.
2.Using a pair of tweezers, position the new chip component in place while heating the 
fresh solder.
3.Once solder wicks onto the new component, remove the heat from the solder.
4.Heat the remaining pad with the soldering iron and apply solder until it wicks to the 
component. If necessary, touch up the first side. All solder joints should be smooth and 
shiny.
•To replace a chip component using hot air:
1.Use the hot-air hand piece and reflow the solder on the solder pads to smooth it.
2.Apply a drop of solder paste flux to each pad.
3.Using a pair of tweezers, position the new component in place.
4.Position the hot-air hand piece approximately 0.3 cm (1/8) above the component and 
begin applying heat.
5.Once the solder wicks to the component, remove the heat and inspect the repair. All 
joints should be smooth and shiny. 
						

							C-2Limited Level 3 Servicing: Component and Parts list
C.3 Component and Parts list
Figure C-1.  PCB Top View
Figure C-2.  PCB Bottom View
SW40445
2 4
3
1
S4030
35
7 2 4
6
12
3
14 13 10
S4010
E0800
M0800 32 2
34
4
F4020
M4020
3
2
234
56 
						

							Limited Level 3 Servicing: Component and Parts list C-3
Table C-1 Component Parts List
No.Circuit RefMotorola Part Num.Description
1 SW4044 4086470Z01 SPST Tact Switch
2 M0800
E08000987378K01
02012010001SM Coaxial Connector 
Female
3 S4010 40012023001 Frequency Switch
4 S4030 1875103C04 Volume Rotary On/Off 
Switch
5 M4020 0915184H01 Battery Contact 
Connector
6 F4020 6515076H01 Fuse Fast Blow 3A 24V 
						

							Notes
C-4Limited Level 3 Servicing: Component and Parts list 
						

							GlossaryGlossary
This glossary contains an alphabetical listing of terms and their definitions that are applicable to 
portable and mobile subscriber radio products. All terms do not necessarily apply to all radios, and 
some terms are merely generic in nature.
Te r mDefinition
AnalogRefers to a continuously variable signal or a circuit or device designed 
to handle such signals. 
BandFrequencies allowed for a specific purpose.
CPSCustomer Programming Software: Software with a graphical user 
interface containing the feature set of a radio.
DefaultA pre-defined set of parameters.
DigitalRefers to data that is stored or transmitted as a sequence of discrete 
symbols from a finite set; most commonly this means binary data 
represented using electronic or electromagnetic signals. 
DPLDigital Private-Line: A type of digital communications that utilizes 
privacy call, as well as memory channel and busy channel lock out to 
enhance communication efficiency.
FCCFederal Communications Commission.
FrequencyNumber of times a complete electromagnetic-wave cycle occurs in a 
fixed unit of time (usually one second).
GPIOGeneral-Purpose Input/Output: Pins whose function is programmable.
GPSGlobal Positioning System.
ICIntegrated Circuit: An assembly of interconnected components on a 
small semiconductor chip, usually made of silicon. One chip can contain 
millions of microscopic components and perform many functions.
IFIntermediate Frequency.
kHzkilohertz: One thousand cycles per second. Used especially as a radio-
frequency unit.
LCDLiquid-Crystal Display: An LCD uses two sheets of polarizing material 
with a liquid-crystal solution between them. An electric current passed 
through the liquid causes the crystals to align so that light cannot pass 
through them.
LEDLight Emitting Diode: An electronic device that lights up when electricity 
is passed through it.
MDCMotorola Digital Communications. 
						

							Glossary-2
MHzMegahertz: One million cycles per second. Used especially as a radio-
frequency unit.
PagingOne-way communication that alerts the receiver to retrieve a message.
PC BoardPrinted Circuit Board. Also referred to as a PCB.
PLPrivate-Line Tone Squelch: A continuous sub-audible tone that is 
transmitted along with the carrier. 
Programming CableA cable that allows the CPS to communicate directly with the radio 
using USB.
ReceiverElectronic device that amplifies RF signals. A receiver separates the 
audio signal from the RF carrier, amplifies it, and converts it back to the 
original sound waves.
RepeaterRemote transmit/receive facility that re-transmits received signals in 
order to improve communications range and coverage (conventional 
operation).
RFRadio Frequency: The portion of the electromagnetic spectrum between 
audio sound and infrared light (approximately 10 kHz to 10 GHz).
RXReceive.
SignalAn electrically transmitted electromagnetic wave.
SpectrumFrequency range within which radiation has specific characteristics.
SquelchMuting of audio circuits when received signal levels fall below a pre-
determined value. With carrier squelch, all channel activity that exceeds 
the radio’s preset squelch level can be heard.
TOTTime-out Timer: A timer that limits the length of a transmission.
TPLTone Private Line.
TransceiverTransmitter-receiver. A device that both transmits and receives analog 
or digital signals. Also abbreviated as XCVR.
TransmitterElectronic equipment that generates and amplifies an RF carrier signal, 
modulates the signal, and then radiates it into space.
TXTransmit.
UHFUltra-High Frequency.
USBUniversal Serial Bus: An external bus standard that supports data 
transfer rates of 12 Mbps.
VIPVehicle Interface Port.
XPRRefers to Digital Professional Radio model names in the MOTOTRBO 
Professional Digital Two-Way Radio System.
Te r mDefinition