Motorola Xpr 7000 Seris Basic 68009498001 A Manual

							
PROFESSIONAL DIGITAL TWO-WAY RADIO
MOTOTRBO™
XPR ™ 7000 SERIES
BASIC SERVICE MANUAL 
						

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Foreword
This manual covers all models of the XPR™  series Portable Radios, unless otherwise specified. It includes all the 
information necessary to maintain peak product performance and maximum working time, using levels 1 and 2 
maintenance procedures. This level of service goes down to the board replacement level and is typical of some local 
service centers, self-maintained customers, and distributors.
Product Safety and RF Exposure Compliance
AT T E N T I O N !
This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements. 
Before using this product, read the RF energy awareness information and operating instructions in the 
Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number  
6881095C98) to ensure compliance with RF energy exposure limits.
For a list of Motorola-approved antennas, batteries, and other accessories, visit the following web site: 
http://www.motorolasolutions.com/governmentandenterprise
Computer Software Copyrights
The Motorola products described in this manual may include copyrighted Motorola computer programs stored in 
semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain 
exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in 
any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the 
Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in 
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not 
be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or 
patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the 
sale of a product.
Document Copyrights
No duplication or distribution of this document or any portion thereof shall take place without the express written permission 
of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic 
or mechanical, for any purpose without the express written permission of Motorola.
Disclaimer
The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is 
assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve 
readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product 
or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.
Trademarks
MOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M logo are trademarks or registered trademarks of 
Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective 
owners.
©  2012 Motorola Solutions, Inc.
All rights reserved.
Before using this product, read the operating instructions 
for safe usage contained in the Product Safety and RF 
Exposure booklet enclosed with your radio.
!
C a u t i o n 
						

							Notes 
						

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Document History
The following major changes have been implemented in this manual since the previous edition:
EditionDescriptionDate
68009498001-AInitial Release May 2012 
						

							vi
Notes 
						

							Table of Contentsvii
Table of Contents
Foreword ........................................................................................................iii
Product Safety and RF Exposure Compliance ........................................................................................... iii
Computer Software Copyrights .................................................................................................................. iii
Document Copyrights ................................................................................................................................. iii
Disclaimer ................................................................................................................................................... iii
Trademarks ................................................................................................................................................ iii
Document History ......................................................................................... v
Commercial Warranty ..................................................................................xv
Limited Warranty ....................................................................................................................................... xv
MOTOROLA COMMUNICATION PRODUCTS ............................................................................. xv
I. What This Warranty Covers And For How Long .................................................................... xv
II. General Provisions ............................................................................................................... xvi
III. State Law Rights  ................................................................................................................ xvi
IV. How To Get Warranty Service ............................................................................................ xvi
V. What This Warranty Does Not Cover................................................................................... xvi
VI. Patent And Software Provisions ........................................................................................ xvii
VII. Governing Law .................................................................................................................. xvii
Battery and Charger Warranty.................................................................xviii
Workmanship Warranty .......................................................................................................................... xviii
Capacity Warranty .................................................................................................................................. xviii
Chapter 1 Introduction ......................................................................... 1-1
1.1 Notations Used in This Manual .................................................................................................... 1-1
1.2 Radio Description ........................................................................................................................ 1-1
1.2.1 Full Display Model ........................................................................................................... 1-2
1.2.2 Non-Display Model ..........................................................................................................1-4
1.3 Portable Radio Model Numbering Scheme ................................................................................. 1-5
1.4 Model Charts ............................................................................................................................... 1-6
1.4.1 VHF Model Chart ............................................................................................................. 1-6
1.4.2 UHF Model Chart............................................................................................................. 1-7
1.5 Specifications............................................................................................................................... 1-8
Chapter 2 Test Equipment and Service Aids ..................................... 2-1
2.1 Recommended Test Equipment ..................................................................................................2-1
2.2 Service Aids ................................................................................................................................. 2-2
2.3 Programming, Testing and Alignment Cable ............................................................................... 2-3 
						

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Chapter 3 Transceiver Performance Testing ..................................... 3-1
3.1 General ........................................................................................................................................ 3-1
3.2 Setup............................................................................................................................................ 3-1
3.3 Display Model Test Mode ............................................................................................................ 3-3
3.3.1 Entering Display Radio Test Mode .................................................................................. 3-3
3.3.2 RF Test Mode .................................................................................................................. 3-3
3.3.3 LED Test Mode ................................................................................................................ 3-7
3.3.4 Backlight Test Mode ........................................................................................................3-7
3.3.5 Speaker Tone Test Mode ................................................................................................ 3-7
3.3.6 Earpiece Tone Test Mode ............................................................................................... 3-7
3.3.7 Audio Loopback Earpiece Test Mode .............................................................................. 3-7
3.3.8 Battery Check Test Mode ................................................................................................ 3-8
3.3.9 Button/Knob/PTT Test Mode ........................................................................................... 3-8
3.4 Display Model Test Mode ............................................................................................................ 3-9
3.4.1 Monochrome Display Test ............................................................................................... 3-9
3.4.2 Color Display Test ........................................................................................................... 3-9
3.5 Non-Display Model Test Mode................................................................................................... 3-10
3.5.1 Entering Non-Display Radio Test Mode ........................................................................ 3-10
3.5.2 RF Test Mode ................................................................................................................ 3-10
3.5.3 LED Test Mode ..............................................................................................................3-10
3.5.4 Speaker Tone Test Mode .............................................................................................. 3-10
3.5.5 Earpiece Tone Test Mode ............................................................................................. 3-11
3.5.6 Audio Loopback Earpiece Test Mode ............................................................................ 3-11
3.5.7 Battery Check Test Mode .............................................................................................. 3-11
3.5.8 Button/Knob/PTT Test Mode ......................................................................................... 3-11
Chapter 4 Radio Programming and Tuning ....................................... 4-1
4.1 Introduction .................................................................................................................................. 4-1
4.2 Customer Programming Software Setup ..................................................................................... 4-1
4.3 AirTracer Application Tool............................................................................................................ 4-1
4.4 Radio Tuning Setup ..................................................................................................................... 4-2
Chapter 5 Disassembly/Reassembly Procedures ............................. 5-1
5.1 Introduction .................................................................................................................................. 5-1
5.2 Preventive Maintenance .............................................................................................................. 5-1
5.2.1 Inspection ........................................................................................................................ 5-1
5.2.2 Cleaning Procedures .......................................................................................................5-1
5.3 Safe Handling of CMOS and LDMOS Devices ............................................................................ 5-2
5.4 Repair Procedures and Techniques – General............................................................................ 5-4
5.5 Disassembling and Reassembling the Radio — General ............................................................ 5-5
5.6 Radio Disassembly – Detailed ..................................................................................................... 5-6
5.6.1 Front Cover from Chassis Disassembly .......................................................................... 5-6
5.6.2 Chassis Disassembly..................................................................................................... 5-10
5.6.3 Keypad, Display, and Keypad Board Disassembly........................................................ 5-12
5.6.4 Speaker, Microphone, and Universal Connector Flex Disassembly .............................. 5-13
5.6.5 Emergency Button Assembly Dissassembly ................................................................. 5-15
5.7 Radio Reassembly - Detailed .................................................................................................... 5-17
5.7.1 Emergency Button and Speaker Reassembly ............................................................... 5-17
5.7.2 Keypad, Display and Keypad Board Reassembly ......................................................... 5-20 
						

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5.7.3 Chassis Reassembly ..................................................................................................... 5-21
5.7.4 Chassis and Front Cover Reassembly .......................................................................... 5-24
5.7.5 Bluetooth Antenna Kit Disassembly/Reassembly.......................................................... 5-25
5.7.5.1 Bluetooth Antenna Kit Disassembly ............................................................... 5-25
5.7.5.2 Bluetooth Antenna Kit Reassembly ................................................................ 5-26
5.7.6 GOB Installation ............................................................................................................ 5-27
5.8 Ensuring Radio Immersibility ..................................................................................................... 5-29
5.8.1 Servicing ........................................................................................................................ 5-29
5.8.2 Accidental Immersion .................................................................................................... 5-29
5.8.3 Specialized Test Equipment .......................................................................................... 5-29
5.8.4 Vacuum Pump Kit NLN9839.......................................................................................... 5-29
5.8.5 Pressure Pump Kit NTN4265........................................................................................ 5-30
5.8.6 Miscellaneous Hardware ............................................................................................... 5-30
5.8.7 Vacuum Test ................................................................................................................. 5-30
5.8.8 Pressure Test ................................................................................................................ 5-31
5.8.9 Troubleshooting Leak Areas.......................................................................................... 5-32
5.8.9.1 Front Housing ................................................................................................. 5-32
5.8.9.2 Chassis (Main Seal O-ring) ............................................................................ 5-32
5.8.9.3 Battery Contact Seal....................................................................................... 5-33
5.8.9.4 Breathing Vent Membrane and Breathing Vent Label .................................... 5-34
5.8.9.5 Battery Maintenance....................................................................................... 5-34
5.8.10 Troubleshooting Charts ................................................................................................. 5-35
5.9 Radio Exploded Mechanical Views and Parts Lists ................................................................... 5-38
5.9.1 Full Keypad Model Exploded View and Parts List ......................................................... 5-38
5.9.2 Non Keypad Model Exploded View and Parts List ........................................................ 5-41
5.9.3 Torque Chart ................................................................................................................. 5-44
Chapter 6 Basic Troubleshooting ....................................................... 6-1
6.1 Introduction .................................................................................................................................. 6-1
6.2 Replacement Back Cover Kit Procedures ................................................................................... 6-1
6.3 Power-Up Error Codes (Display Model only) ............................................................................... 6-2
6.4 Operational Error Codes .............................................................................................................. 6-4
Chapter 7 Accessories ......................................................................... 7-1
7.1 Introduction .................................................................................................................................. 7-1
7.1.1 Batteries .......................................................................................................................... 7-1
7.1.2 Antennas ......................................................................................................................... 7-1
7.1.3 Carry Devices .................................................................................................................. 7-1
7.1.4 Service/Replacement Parts ............................................................................................. 7-2
7.1.5 CPS ................................................................................................................................. 7-2
7.1.6 Miscellaneous Accesories ............................................................................................... 7-2
Appendix A Replacement Parts Ordering.............................................. A-1
A.1 Basic Ordering Information .......................................................................................................... A-1
A.2 Motorola Online ........................................................................................................................... A-1
A.3 Mail Orders .................................................................................................................................. A-1
A.4 Telephone Orders ........................................................................................................................ A-1
A.5 Fax Orders ................................................................................................................................... A-1 
						

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A.6 Parts Identification .......................................................................................................................A-2
A.7 Product Customer Service ...........................................................................................................A-2
Appendix B Motorola Service Centers ................................................... B-1
B.1 Servicing Information ...................................................................................................................B-1
B.2 Motorola Service Center ..............................................................................................................B-1
B.3 Motorola Canadian Technical Logistics Center ...........................................................................B-1
B.4 Motorola Federal Technical Center..............................................................................................B-1
Appendix C Limited Level 3 Servicing ................................................... C-1
C.1 Maintenance ............................................................................................................................... C-1
C.2 Chip Components ....................................................................................................................... C-1
C.3 Component and Parts list............................................................................................................ C-2
Glossary ......................................................................................... Glossary-1