Motorola Xpr 7000 Seris Basic 68009498001 A Manual
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Disassembly/Reassembly Procedures: Radio Exploded Mechanical Views and Parts Lists 5-41 5.9.2 Non Keypad Model Exploded View and Parts List 40 39 32 31 30 29 25 24 22 23 21 16 15 14 12 11 10 9 8 123 4 567 17 18 19 27 26 33 34 35 36 37 13 28 20 38 41
5-42Disassembly/Reassembly Procedures: Radio Exploded Mechanical Views and Parts Lists Table 5-4. Non-Display Model Exploded View Parts List Item Description Part Number 1AntennaSee Chapter 7: Accessories 2 Knob, Frequency 36012004001 3Knob, Volume36012005001 4 Emergency Button 38012008001 5Nameplate Front33012037001 6 Front Cover Kit* Not Field Replaceable 7Label, Agency Indicator54012222001 8 UC Escutcheon Part of Front Cover kit 9Dust Cover Assembly15012157001 10 Mesh, Speaker 35012040001 11Speaker, Electromagnetic, 36mm Dia50012013001 12 Retainer Assembly, Speaker 0104045J57 13Keypad Retainer Screw0378212A02 14 Microphone, EMI, Electret Condenser 50012012001 15Boot, Microphone32012099001 16 Mic Membrane with Stiffener 3578241A02 17BlueTooth/GPS Antenna85012045001 18 Screw, Shoulder, M1.2 X 3.2 MM 0371160D01 19Plain Front Housing Poron75012131001 20 Plain UC Flex Poron 75012103001 21UC to Keypad FlexPart of Front Cover kit 22 Seal, Top Control 32012089001 23Screw, Main Board and GOB Board03012034001 24 Back Cover Kit Assembly** See Table 5-5 25Main O-Ring32012097001 26 Option Board Kit PMLN5718AS 27GOB to Mainboard Flex84012217003 28 Plain PTT Flex Poron 75012102001 29ChassisPart of Back Cover kit 30 Rubber Plug 38012017001
Disassembly/Reassembly Procedures: Radio Exploded Mechanical Views and Parts Lists 5-43 NOTE:* Comprises of 4,5,8,10,11,12,13,14,15,16,17,18,19,20,21 and 28 ** Comprise of 22,23,24,25,26,29,30,31,32,34,36 and 38 Table 5-5. Additional Part List information 31Housing, Shroud15012092001 32 Battery Contact Seal 32012096001 33Gasket3286058L01 34 Warning Label 3371496L01 35Gore Label5478220A01 36 RF Label 54012133001 37Label ChassisSee Table 5-5 38 Nameplate See Table 5-5 39BatterySee Chapter 7: Accessories 40 Belt Clip See Table 5-5 41Pad, Thermal7515526H01 Item Description Part Number Front Cover KitFRONT COVER KIT ENGLISH BT FKPPMLN6116A FRONT COVER KIT BT NKP PMLN6111A KeypadFull Keypad, English75012064004 Back Kit BC Kit 136-174MHz,5W,FKP,GPS,BT PMLD4480AS BC Kit 136-174MHz,5W,NKP,GPS,BT PMLD4486AS BC Kit 403-527MHz,4W,FKP,GPS,BT PMLE4689AS BC Kit 403-527MHz,4W,NKP,GPS,BT PMLE4695AS Nameplate XPR 7350 33012015001 XPR 755033012015002 Belt Clips Belt Clip 2” PMLN4651A Belt Clip 2.5 PMLN7008A Label Chassis Label 54012134001 Table 5-4. Non-Display Model Exploded View Parts List Item Description Part Number
5-44Disassembly/Reassembly Procedures: Radio Exploded Mechanical Views and Parts Lists 5.9.3 Torque Chart Table 5-6 lists the various screws by part number and description, followed by the torque values in different units of measure. Torque all screws to the recommended value when assembling the radio. Table 5-6. Torque Specifications for Screws Part NumberDescriptionDriver/ SocketTorque lbs-in 03012034001 Screw, Main Board T6 Torx 3.1 to 3.5 0386434Z02 Screw, Speaker Retainer T6 Torx 2.3 to 2.5 0378212A02 Screw, Keypad Retainer T6 Torx 1.1 to 1.3 0371160D01 Screw, Bluetooth Antenna T3 Torx 0.4 to 0.6
Chapter 6 Basic Troubleshooting 6.1 Introduction This chapter contains error codes and board replacement procedures. If the board does not pass all the performance checks in Chapter 3 or exhibits an error code listed below, then the circuit board should be replaced. If repair requires knowledge of details of component level troubleshooting, please send radio to a Motorola Service Center listed in Appendix B. 6.2 Replacement Back Cover Kit Procedures Once a problem has been isolated to a specific board, install the appropriate service kit (See Model Charts in Chapter 1), which is orderable. from Motorola Radio Products and Solutions Organization at 1-800-422-4210. If a board is replaced, it does not necessarily need to be retuned if it has been factory tuned. It should however be checked for performance before being placed into service. Of particular concern is the Bias DAC, which will need to be set for the appropriate final device bias current prior to keying up the radio. If the bias is not properly set it may be possible to cause damage to the transmitter. NOTETo access the various connector pins, use the housing eliminator/test fixture along with the diagrams found in this section of the manual. (See the section, Service Aids on page 2-2, for the appropriate Motorola service aids and tools parts numbers.) The Tuner Tool only allows the serial number of the blank board to be entered once. Be very attentive during this procedure. ! C a u t i o n
6-2Basic Troubleshooting: Power-Up Error Codes (Display Model only) 6.3 Power-Up Error Codes (Display Model only) Upon powering up, the radio performs certain tests to determine if its basic electronics and software are in working order. Any error detected has an associated error code that is presented on the radio display. These error codes are intended to be used by a service technician when the radio generates the Self Test Fail Tone. If these tests are successfully completed, the radio will generate the Self Test Tone. There are two classes of detectable errors, fatal and non-fatal. If it is considered as a fatal error, then the normal radio operation will be inhibited. Fatal errors include hardware errors detected by the microprocessor and certain memory errors. These memory errors include incorrect ROM checksum, incorrect RAM checksum, and incorrect checksums of codeplug (Persistent Storage) blocks that contain operating parameters. If the codeplug block operating parameters are corrupted, operation of the unit on the proper frequency, system, and group are in question. Attempts to use this information could provide the user with a false sense of security that others are receiving his messages. Corrupted codeplug blocks of call IDs, or their associated aliases are considered non- fatal errors. While the user may be inconvenienced, normal communication is still possible. Table 6-1. Power-Up Error Codes Error CodeDescriptionError TypeCorrective Action ERROR 01/02 Call ID or associated aliases codeplug block checksum is wrong.Non-Fatal Normal communication is still possible, but the user may be inconvenienced. Reprogram codeplug. ERROR 01/22Tuning Codeplug block checksum is wrong.Non-FatalNormal communication is still possible. FAIL 01/82 External Codeplug block checksum is wrong.Fatal Reprogram codeplug. FAIL 01/92Secure Codeplug check- sum errorFatalReprogram codeplug. FAIL 01/A2 Tuning Codeplug block checksum is wrong.Fatal Reprogram codeplug. FAIL 01/81ROM Checksum is wrong.FatalReprogram FLASH Memory, then retest. If message reoccurs, replace main board or send radio to nearest Motorola Depot. FAIL 01/88 Radio RAM Test Failure. Fatal Retest radio by turning it off and turning it on again. If message reoccurs, replace main board or send radio to nearest Motorola Depot. FAIL 01/90 or FAIL 02/90General hardware test failure.FatalRetest radio by turning it off and turning it on again. If message reoccurs, replace main board or send radio to nearest Motorola Depot. FAIL 02/81 DSP ROM Checksum is wrong.Fatal Reprogram FLASH Memory, then retest. If message reoccurs, replace main board or send radio to nearest Motorola Depot. FAIL 02/82DSP RAM1 test failure.FatalRetest radio by turning it off and turning it on again. If message reoccurs, replace main board or send radio to nearest Motorola Depot.
Basic Troubleshooting: Power-Up Error Codes (Display Model only) 6-3 FAIL 02/84 DSP RAM2 test failure. Fatal Retest radio by turning it off and turning it on again. If message reoccurs, replace main board or send radio to nearest Motorola Depot. FAIL 02/88DSP RAM test failure.FatalRetest radio by turning it off and turning it on again. If message reoccurs, replace main board or send radio to nearest Motorola Depot. FAIL 02/C0 DSP ROM Checksum is wrong.Fatal Retest radio by turning it off and turning it on again. If message reoccurs, replace main board or send radio to nearest Motorola Depot. No DisplayDisplay module is not connected properly. Display module is dam- aged.FatalCheck connection between main board and display module. Replace with new display module. NOTEA non-display radio emits only the Self Test Fail Tone if it fails the self-test Table 6-1. Power-Up Error Codes (Continued) Error CodeDescriptionError TypeCorrective Action
6-4Basic Troubleshooting: Operational Error Codes 6.4 Operational Error Codes During radio operation, the radio performs dynamic tests to determine if the radio is working properly. Problems detected during these tests are presented as error codes on the radio’s display. The presence of an error code should prompt a user that a problem exists and that a Motorola Authorized MOTOTRBO dealer should be contacted. Use Table 6-2 to aid in understanding particular operational error codes. Table 6-2. Operational Error Codes Error CodeDescriptionError TypeCorrective Action FAIL 001 Synthesizer Out-of-Lock NON-FATAL 1. Reprogram the codeplug. 2. Refer to Detailed Service Manual. FAIL 002 Personality checksum or system block errorNON-FATAL Reprogram the codeplug.
Chapter 7 Accessories 7.1 Introduction Motorola provides the following approved accessories to improve the productivity of your digital portable two-way radio. For a list of Motorola-approved antennas, batteries and other accessories, visit the following web site: http://www.motorola.com/governmentandenterprise 7.1.1 Batteries 7.1.2 Antennas 7.1.3 Carry Devices Kit No.Description PMNN4407_ IMPRES Li-ion Slim Battery (1500mAH) PMNN4409_ IMPRES Hi-Cap Li-ion Non-FM Battery (2150 mAH) NNTN8129_ IMPRES Hi-Cap Li-ion FM Battery (2300 mAH) PMNN4406_ Core Slim Li-Ion Battery (1500 mAH) PMNN4412_ Core NiMH battery (1300mAh) Kit No.Description PMAD4117_ VHF Helical antenna (136-155 MHz) PMAD4116_ VHF Helical antenna (144-165 MHz) PMAD4118_ VHF Helical antenna (152-174 MHz) PMAD4119_ VHF stubby antenna (136-155 MHz) PMAD4120_ VHF stubby antenna (144-165 MHz) PMAD4121_ VHF stubby antenna (152-174 MHz) PMAE4068_ UHF whip antenna (403-527 MHz) PMAE4079_ UHF slim whip (403-527MHz) PMAE4069_ UHF stubby antenna (403-440 MHz) (405-450 MHz) PMAE4070_ UHF stubby antenna (430-470 MHz) (440-490 MHz) PMAE4071_ UHF stubby antenna (465-512 MHz) (470-527 MHz) Kit No.Description PMLN5838_ HARD LEATHER CC 3inch FIX LKP FKP PMLN5839_ HARD LEATHER CC 3inch FIX PLAIN
7-2Accessories: Introduction 7.1.4 Service/Replacement Parts 7.1.5 CPS 7.1.6 Miscellaneous Accesories PMLN5840_ HARD LEATHER CC 3inch SWL LKP FKP PMLN5846_ HARD LEATHER CC 3inch SWL PLAIN PMLN5842_ HARD LEATHER CC 2.5inch SWL LKP FKP PMLN5843_ HARD LEATHER CC 2.5inch SWL PLAIN PMLN5844_ NYLON CC 3inch FIX LKP FKP PMLN5845_ NYLON CC 3inch FIX PLAIN Part No.Description PMLN6208A Chassis and Knob Opener Part No.Description RVN5115__ CPS MOTOTRBO Part No.Description PMLN5718_S Generic Option Board