Motorola Sse 5000 6881094c12 A Manual

6881094C12-ANovember 11, 2004
Disassembly/Reassembly Procedures: Disassembly/Reassembly Procedures for Accessories 7-9
7.4.4 Carry Case
This section explains how to assemble the carry case, belt loop and T-strap.
1. Slide the belt loop onto your belt.
2. Snap the two horizontal snaps of the T-strap onto the back of the carry case so that the cords 
lead upwards.
3. Insert the radio snugly into the carry case.
4. Pull the cords of the T-strap over the top of the radio, on either side of the Channel Select...

November 11, 20046881094C12-A
7-10Disassembly/Reassembly Procedures: Disassembly/Reassembly Procedures for Radio Knobs
7.4.5 Universal Connector Dust Cover
This section explains how to remove and attach the dust cover for the universal connector.
7.4.5.1  Remove the Universal Connector Dust Cover
1. Use a Phillips-head screwdriver to unscrew the screw at the top of the dust cover. 
2. Pull the dust cover away and up until it is separated from the radio.
7.4.5.2  Attach the Universal Connector Dust Cover...

6881094C12-ANovember 11, 2004
Disassembly/Reassembly Procedures: Disassembly/Reassembly Procedures for Radio Knobs 7-11
7.5.1 Channel Select Knob
This section explains how to remove and install the Channel Select knob.
NOTES:
• Remove the battery from the radio before removing or installing the Channel Select knob.
• The Channel Select knob is a two-part kit, consisting of a knob and an insert. Once an insert is 
removed, it cannot be used again. Therefore, remove an insert only if the channel select...

November 11, 20046881094C12-A
7-12Disassembly/Reassembly Procedures: Disassembly Procedures for SSE 5000 Radio
5. Using needle-nosed pliers or some other pointed instrument, remove the volume torque 
o-ring (29).
7.5.2.2  Install the Volume Knob
1. Place the volume torque o-ring (29) over the volume control shaft.
2. Hold the radio so that the top of the radio faces upward, and the front of the radio faces you.
3. Place a new Volume knob retainer insert (37) on the volume control shaft, orienting the...

6881094C12-ANovember 11, 2004
Disassembly/Reassembly Procedures: Disassembly Procedures for SSE 5000 Radio 7-13
1. Put the housing assembly (1) aside.
2. Remove the main seal/toggle support (63) from around the chassis assembly (13). 
NOTE:Inspect the main-seal/toggle support for damage. If it is damaged, replace with a 
new seal prior to reassembly.
3. With the front of the radio facing upward, remove the three chassis bolts (60) from the front 
chassis (50) using a ROTO-TORQ adjustable torque...

November 11, 20046881094C12-A
7-14Disassembly/Reassembly Procedures: Disassembly Procedures for SSE 5000 Radio
NOTE:Inspect the RF contact seal (25) for damage. If it is damaged, discard it and replace 
with a new seal.
8. Remove the control top (40) from the back chassis (13) by pulling the control top away from 
the back chassis.
9. Remove the LCD module (41) by lifting the module away from the LCD module bracket (21), 
while feeding the 20-pin LCD module flex connector through the hole in the bracket....

6881094C12-ANovember 11, 2004
Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 Radio 7-15
7.7 Reassembly Procedures for SSE 5000 Radio
This section contains instructions for reassembling the radio.
NOTE:Numbers in parentheses ( ) refer to item numbers in Figure 7-1 on page 7-3 and Table 7-1 on 
page 7-4.
7.7.1 Reassemble the Control Top
1. Install the antenna bushing (38) by sliding it into the antenna bushing recess in the back 
chassis (13). Ensure that the antenna bushing o-ring...

November 11, 20046881094C12-A
7-16Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 Radio
7.7.2 Reassemble the Chassis Assembly
1. Ensure that the thermal pad (26) is attached to the back chassis (13). If it is not, attach a new 
thermal pad to the chassis heat sink island.
2. Install the transceiver board (65) by orienting the board at an angle so that it can be inserted 
into the antenna contact area of the back chassis (13), with the alignment post of the back 
chassis aligned with...

6881094C12-ANovember 11, 2004
Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 Radio 7-17
2. Push the chassis assembly into the housing, taking care not to pinch the main seal (63) 
between the housing (1) and the control top (40). Do not depress the PTT button during 
assembly.
3. Install the two self-sealing bolts (59) through the baseplate (2) on the bottom of the radio. 
Using a ROTO-TORQ adjustable torque screwdriver with a T-10 TORX bit (see Table 7-2 on 
page 7-10 for part...

November 11, 20046881094C12-A
7-18Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 Radio
Notes