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Motorola Gm Series Detailed 6864115b62 A Manual

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    							Notes For All Schematics and Circuit Boards2-5
    5.0 Notes For All Schematics and Circuit Boards
    * Component is frequency sensitive. Refer to the Electrical Parts List for value and usage.
    1.Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads 
    (pF) or microfarads (µF).
    2.DC voltages are measured from point indicated to chassis ground using a Motorola DC 
    multimeter or equivalent. Transmitter measurements should be made with a 1.2 µH choke in 
    series with the voltage probe to prevent circuit loading.
    3.Interconnect Tie Point Legend: 
    16_8MHz 16.8MHz Reference Frequency
    3V3 Regulated 3.3V Supply Voltage for Voice Storage
    5V Regulated 5V Supply Voltage for RF Circuitry
    5V Regulated 5V Supply Voltage (Control Head)
    5V RF Regulated 5V Supply Voltage for RF Circuitry
    5V SOURCE 5V Signal to Switch On Control Head
    5VD Regulated 5V Supply Voltage for Digital Circuitry
    9V3 Regulated 9.3V Supply Voltage
    9V3FLT Filtered 9.3V Supply Voltage
    A+ 13.2V Supply Voltage
    ADDR *P Address Lines
    AN Analog Lines to Analog to Digital Converter
    ANALOG INPUT 2 External Keypad Matrix Column Signal
    ANALOG INPUT 3 External Keypad Matrix Row Signal
    BATTERY VOLTAGE Battery Voltage Sense Line
    BL A GREEN Back Light Anode Green
    BL A RED Back Light Anode Red
    BL GREEN Green Back Light Control
    BL K GREEN Back Light Cathode Green
    BL K RED Back Light Cathode Red
    BL KP Green Green Keypad Back Light Control
    BL KP RED Red Keypad Back Light Control
    BL LCD GREEN Green Display Back Light Control
    BL LCD RED Red Display Back Light Control
    BL RED Red Back Light Control
    BOOT CNTRL Bootstrap Mode Enable Signal
    BOOT MODE Boot Mode Select
    BOOT PWR ON Control Head Switch On Signal
    BOOT SCI RX Serial Communication Interface Receive Line
    BOOT SCI TX Serial Communication Interface Transmit Line
    BOOT VPP Boot Mode Select
    BUS+ Bi-directional Serial Communication Line
    BWSELECT Signal to select between the Ceramic Filter Pairs 
    						
    							2-6MAINTENANCE
    CH ACT Channel Activity Indicator Signal (Fast Squelch)
    CH KP ID Control Head Keypad ID (Data) Lines
    CH REQUEST Control Head Request from Control Head *P
    CLK Clock Signal
    CNTLVLTG PA Power Control Voltage
    CNTR AUDIO Audio Lines of the Controller
    COL x Keypad Matrix Column x
    CSX Chip Select Line PCIC / FRACN
    DATA Data Signal
    DC POWER ON Electronic Switching On or Off of the Radios Voltage Regulators
    DISCAUDIO Audio Output Signal from the Receiver IC
    ECLK Clock (not used)
    EE CS EEPROM Chip Select
    EMERGENCY CONTROL Emergency Line to switch on the Radios Voltage Regulators
    EXP BD REQ Service Request Line from Expansion Board
    EXP1 CS Expansion Board Chip Select 1
    EXP2 CS Expansion Board Chip Select 2
    EXT KP COL External Keypad Matrix Column Signal
    EXT KP ROW External Keypad Matrix Row Signal
    EXT MIC External (from Accessory Connector) Microphone Input
    EXT SWB+ External Switched 13.2V Supply Voltage
    F1200 Interrupt Line from ASFIC CMP
    FECTRL 1 Control Voltage for Front End Filter 
    FECTRL 2 Control Voltage for Front End Attenuator Switch
    FLASH CE Flash Chip Select
    FLASH OE Flash Output Enable
    FLAT RX SND Option Board Audio Output Signal
    FLAT TX RTN Flat TX Input from Option Board and Accessory Connector
    FLT A+ Filtered 13.2 V Supply Voltage
    GP x IN General Purpose Input x
    GP x IN ACC y General Purpose Input x from Accessory Connector Pin y
    GP x IN OUT ACC y General Purpose Input /Output x from Accessory Connector Pin 
    y
    GP x OUT General Purpose Output x
    GP x OUT ACC y General Purpose Input x from Accessory Connector Pin y
    GPIO General Purpose Input Output Lines
    HANDSET AUDIO Handset Audio Output
    HOOK Hang-up Switch Input
    HSIO High Speed Clock In / Data Out
    IF First Intermediate Frequency Signal
    IGNITION CONTROL Ignition Line to switch on the Radios Voltage Regulators 
    						
    							Notes For All Schematics and Circuit Boards2-7
    IN 5V RF REG Supply Voltage for 5V Regulator in RF Section
    INT KP COL Internal Keypad Matrix Column Signal
    INT KP ROW Internal Keypad Matrix Row Signal
    INT MIC Internal (from Control Head) Microphone Input
    INT SWB Internal Switched 13.2V Supply Voltage
    INT SWB+ Internal Switched 13.2V Supply Voltage
    IRQ Interrupt Request from Control Head
    K9V1 9.1V in Transmit Mode
    KEYPAD ID Keypad Identification Line
    LCD A0 LCD Control / Display Data Select
    LCD CS LCD Chip Select
    LCD DATA LCD Data Lines
    LCD E RD LCD Enable Read
    LCD RW WR LCD Read Write Control
    LED CNTRL LED Control Lines
    LED GREEN Green LED Control
    LED RED Red LED Control
    LED YELLOW Yellow LED Control
    LOCK Lock Detect Signal from Synthesizer
    LSIO Low Speed Clock In / Data Out
    LVZIF CS LVZIF Chip Select (not used)
    MIC Microphone Input
    MISO Serial Peripheral Interface Receive Line
    MODIN Modulation Signal into the Synthesizer
    MOSBIAS 2 PA Bias Voltage for second Stage
    MOSBIAS 3 PA Bias Voltage for third Stage
    NOISE BLNKR Noise Blanker Enable (Low Band only)
    ON OFF CONTROL Service Request Line from Control Head / Manual Switching On
    of the Radios Voltage Regulators
    ON OFF SENSE (Control Head) On Off Sense Line to Control Head *P
    ON OFF SENSE (Controller) Service Request Line from Control Head
    OPT CS Option Board Chip Select
    OPT PTT PTT from Option Board
    PA PWR SET ASFIC Output Voltage to set the Transmitter Power
    PA SWB Switches Supply Voltage for PA Current Control Circuitry
    PASUPVLTG 13.2 V Supply Voltage of the Transmitter PA
    PCIC MOSBIAS 1 PA Bias Voltage for first Stage
    PRESC Prescaler Signal from VCO to Synthesizer
    PTT IRDEC Microphone PTT Input
    PTT IRDECODER Microphone PTT Input
    R W Read Write Signal for RAM / Flash 
    						
    							2-8MAINTENANCE
    RAM CS RAM Ship Select
    RDY Service Request Line from Option Board
    REF CS Reference Chip Select (not used)
    RESET Reset Line
    ROW x Keypad Matrix Row x
    RSSI Received Signal Strength Indicator
    RX ADAPT Flat TX Path Disable during Transmitter Key-up
    RX AUD RTN Option Board Input / Output of Receiver Audio Path
    RX FLAT FILTERED AUDIO Flat or Filtered Audio to Accessory Connector
    RXIN RF Signal from Antenna Switch into the Receiver
    RXINJ RF Signal from the VCO into the Mixer
    SCI RX Serial Communication Interface Receive Line
    SCI TX Serial Communication Interface Transmit Line
    SPI Serial Peripheral Interface Bus
    SPKR- Negative Audio PA Speaker Output
    SPKR+ Positive Audio PA Speaker Output
    SQ DET Squelch Detect Signal
    SYN *P Clock Signal
    TEMP SENSE Temperature Sense Line for LCD
    TEMPSENSE Temperature Sense Line from PA to *P
    TRB TX/RX VCO Switch Signal
    TX AUD RTN Option Board Output to Transmit Audio Path
    TX AUD SND Microphone Audio to Option Board
    TXINJ RF Signal from the VCO into the Transmitter PA
    U DRIVER Supply Voltage for PA Driver
    U PREDRIVER Supply Voltage for PA Pre-driver
    UNSW 5V Permanent 5V Supply
    URX SND Filtered Audio Signal to Option Board
    VAG 2.5V Reference Voltage for Analog Circuitry
    VCOBIAS 1 Switch Signal from Synthesizer
    VCOBIAS 2 Switch Signal from Synthesizer
    VCOMOD Modulation Signal into VCO
    VCTRL VCO Frequency Control Voltage
    VDDA Regulated 5V for Digital Circuitry in RF Section
    VOLTAGE SENSE Voltage Sense Line from LCD
    VOLUME Volume Pot Output
    VOX Voice Operated Transmit Level
    VPP Boot Mode Select
    VS AUDIOSEL Switch Signal to Enable Option Board Audio Output Signal
    VS GAINSEL Voice Storage Gain Select Line
    VS INT Voice Storage Interrupt Line 
    						
    							Notes For All Schematics and Circuit Boards2-9
    VS MIC Voice Storage Audio Signal into Microphone Path
    VS RAC Voice Storage Row Address Clock Signal
    VSF Voltage Super Filtered (5V)
    VSTBY 5V Supply for *P when the Radio is switched off
    4-LAYER CIRCUIT BOARD DETAIL VIEWING
    COPPER STEPS IN PROPER LAYER SEQUENCE
    LAYER 1 (L1)
    LAYER 2 (L2)
    LAYER 3 (L3)
    LAYER 4 (L4)
    INNER LAYERS SIDE 1
    SIDE 2 
    						
    							Chapter 3
    SERVICE AIDS
    1.0 Recommended Test Tools
    Table 3-1 lists the service aids recommended for working on the radio. While all of these items are 
    available from Motorola, most are standard workshop equipment items, and any equivalent item 
    capable of the same performance may be substituted for the item listed.
    Table 3-1   Service Aids
    Motorola Part 
    NumberDescription Application
    RLN4460_Portable Test SetEnables connection to audio/accessory jack. 
    Allows switching for radio testing.
    RKN4081_ Programming Cable with 
    Internal RIBIncludes radio interface box (RIB) capability.
    RLN4853_10 to 20 Pin AdapterConnects RKN4081_ to the radio accessory 
    connector.
    RKN4083_ Mobile Programming/Test 
    CableConnects radio to RIB (RLN4008_).
    GTF374_Program CableConnects RIB to Radio microphone input
    RLN4008_ Radio Interface Box Enables communications between radio and 
    computer’s serial communications adapter.
    HLN8027_Mini UHF to BNC AdaptorAdapts radio antenna port to BNC cabling of 
    test equipment.
    GPN6133_ Power Supply Provides the radio with power when bench 
    testing. 
    EPN4040_Wall-Mounted Power SupplyUsed to supply power to the RIB (UK).
    EPN4041_ Wall-Mounted Power Supply Used to supply power to the RIB (Euro)
    8180384J59Housing Eliminator (short)Test Fixture used to bench test the radio pcb 
    8180384L95 Housing Eliminator 
    (short + top)Test Fixture used to bench test the radio pcb. 
    (Radio using pressure pads to retain pcb)
    8180384J60Housing Eliminator 
    (medium)Test Fixture used to bench test the radio pcb
    8180384J61 Housing Eliminator (long) Test Fixture used to bench test the radio pcb
    3080369B71Computer Interface CableConnects the RIB to the Computer (25-pin)
    3080369B72 Computer Interface Cable Connects the RIB to the Computer 9-pin
    (Use for IBM PC AT - other IBM models use 
    the B71 cable above)
    6686119B01Removal ToolAssists in the removal of radio control head. 
    						
    							3-2SERVICE AIDS
    2.0 Test Equipment
    Table 3-2 lists test equipment required to service the radio and other two-way radios.
    Table 3-2   Recommended Test Equipment
    Motorola Part 
    NumberDescription Characteristics
    Application
    R2600_NTComms System Analyzer 
    (non MPT)This monitor will 
    substitute for items 
    with an asterisk*Frequency/deviation 
    meter and signal 
    generator for 
    widerange 
    troubleshooting and 
    alignment
    R2680_NT Comms System Analyzer 
    ( MPT1327) to be ordered 
    with 
    RLN1022_ (H/W) 
    RLN1023_ (S/W)This monitor will 
    substitute for items 
    with an asterisk*.Frequency/deviation 
    meter and signal 
    generator for 
    widerange 
    troubleshooting and 
    alignment
    *R1072_Digital MultimeterAC/DC voltage and 
    current 
    measurements
    *R-1377_ AC Voltmeter 100µV to 300V, 5Hz - 
    1MHz, 10Megohm 
    input impedanceAudio voltage 
    measurements
    WADN133Delay Oscilloscope2 Channel 40MHz 
    bandwidth, 
    5mV/cm - 20 V/cmWavefor m 
    measurements
    R1440_
    0180305F17
    0180305F31
    0180305F39
    RLN4610
    T1013_Wattmeter,
    Plug-in Elements
    Plug-in Elements
    Plug-in Elements
    Carry case
    RF Dummy LoadThruline 50-Ohm,
    ±5% accuracy
    100W, 25 - 60MHz
    25W, 100-250MHz
    10W, 200-250MHz
    Wattmeter and 
    6 elementsTransmitter power 
    output 
    measurements
    S1339_RF Millivolt Meter100mV to 3 VRF.
    10kHz to 1.2GHzRF level 
    measurements
    R1011_/220V 220V Power Supply 0 - 40V 0 - 40A Programmable 
    						
    							 Professional Radio
    GM Series
    LB1 (29.6 - 36.0MHz)
    LB2 (36.0 - 42.0MHz)
    LB3 (42.0 - 50.0MHz)
    Issue: March 2001 
    						
    							ii
    Computer Software Copyrights
    The Motorola products described in this manual may include copyrighted Motorola computer programs stored 
    in semiconductor memories or other media. Laws in the United States and other countries preserve for 
    Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or 
    reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer 
    programs contained in the Motorola products described in this manual may not be copied or reproduced in 
    any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola 
    products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license 
    under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-
    free license to use that arises by operation of law in the sale of a product. 
    						
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