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Motorola Gm Series Detailed 6864115b62 A Manual

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    							UHF (403-470MHz) Transmitter Power Amplifier (PA) 40W 2-9
    5.0 UHF (403-470MHz) Transmitter Power Amplifier (PA) 40W
    The radio’s 40 W PA is a four stage amplifier used to amplify the output from the VCOBIC to the radio 
    transmit level. It consists of the following four stages in the line-up. The first stage is a LDMOS 
    predriver (U4401) that is controlled by pin 4 of PCIC (U4501) via Q4473 (CNTLVLTG). It is followed 
    by another LDMOS stage (Q4421), an LDMOS stage (Q4431) and a bipolar final stage (Q4441).
    Figure 2-1 UHF Transmitter Block Diagram 
    Device Q4401 is surface mounted. Q4421, Q4431 and Q4441 are directly attached to the heat sink.
    5.1 Power Controlled Stage
    The first stage (U4401) amplifies the RF signal from the VCO (TXINJ) and controls the output power 
    of the PA. The output power of the transistor U4401 is controlled by a voltage control line feed from 
    the PCIC pin4(U4501). The control voltage simultaneously varies the bias of two FET stages within 
    U4401. This biasing point determines the overall gain of U4401 and therefore its output drive level to 
    Q4421, which in turn controls the output power of the PA. 
    In receive mode the voltage control line is at ground level and turns off Q4473 which in turn switches 
    off the biasing voltage to U4401.
    5.2 Pre-Driver Stage
    The next stage is a 13dB gain LDMOS device (Q4421) which requires a positive gate bias and a 
    quiescent current flow for proper operation. The voltage of the line PCIC_MOSBIAS_1 is set in 
    transmit mode by PCIC pin 24 and fed to the gate of Q4421 via the resistive network R4480, R4416 
    and R4415. The bias voltage is tuned in the factory.PCIC
    Pin Diode 
    Antenna 
    Switch
    RF JackAntenna
    Harmonic 
    Filter
    PowerSensePA-FinalStagePADriver From VCOControlledStage
    VcontrolBias 1Bias 2
    To Microprocessor
    Temperature
    Sense SPI BUS
    ASFIC_CMP
    PA
    PWR
    SET
    To Microprocessor
    PreDriver 
    						
    							2-10THEORY OF OPERATION
    5.3 Driver Stage
    The following stage is an enhancement-mode N-Channel MOSFET device (Q4431) providing a gain 
    of 10dB. This device also requires a positive gate bias and a quiescent current flow for proper 
    operation. The voltage of the line Bias_2_UHF_PA_1 is set in transmit mode by the ASFIC and fed to 
    the gate of Q4431 via the resistive network R4632, R4631, R4485 and R4486. This bias voltage is 
    also tuned in the factory. If the transistor is replaced, the bias voltage must be tuned using the 
    Customer Programming Software (CPS). Care must be taken not to damage the device by exceeding 
    the maximum allowed bias voltage. The device’s drain current is drawn directly from the radio’s DC 
    supply voltage input, A+, via L4421.
    5.4 Final Stage
    The final stage uses the bipolar device Q4441. The device’s collector current is also drawn from the 
    radio’s DC supply voltage input. To maintain class C operation, the base is DC-grounded by a series 
    inductor (L4441) and a bead (L4440). A matching network consisting of C4441-C4444, C4491 and 
    two striplines transforms the impedance to 50 Ohms and feeds the directional coupler.
    5.5 Directional Coupler
    The Bi-directional coupler is a microstrip printed circuit, which couples a small amount of the forward 
    and reverse power of the RF power from Q4441. The coupled signal is rectified to an output power 
    proportional DC voltage by the diodes D4451 & D4452 and sent to the RFIN of PCIC. The PCIC 
    controls the gain of stage U4401 as necessary to hold this voltage constant, thus ensuring the 
    forward power out of the radio to be held to a constant value.
    5.6 Antenna Switch
    The antenna switch consists of two PIN diodes, D4471 and D4472. In the receive mode, both 
    diodes are off. Signals applied at the antenna jack J4401 are routed, via the harmonic filter, through 
    network L4472, C4474 and C4475, to the receiver input. In the transmit mode, K9V1 turns on 
    Q4471 which enables current sink Q4472, set to 96 mA by R4511 and VR4471. This completes a 
    DC path from PASUPVLTG, through L4437, D4471, L4472, D4472, L4473, R4496 and the current 
    sink, to ground. Both diodes are forward biased into conduction. The transmitter RF from the 
    directional coupler is routed via D4471 to the harmonic filter and antenna jack. D4472 also 
    conducts, shunting RF power and preventing it from reaching the receiver port (RXIN). L4472 is 
    selected to appear as a broadband Lambda/4 wave transmission line, making the short circuit 
    presented by D4472 appear as an open circuit at the junction of D4472 and the receiver path.
    5.7 Harmonic Filter
    Inductors L4491, L4492, L4493 and capacitors C4448, C4492,C4494, C4496 and C4498 form a 
    low-pass filter to attenuate harmonic energy of the transmitter to specifications level. R4491 is used 
    to drain electrostatic charge that might otherwise build up on the antenna.  The harmonic filter also 
    prevents high level RF signals above the receiver passband from reaching the receiver circuits, 
    improving spurious response rejection. 
    						
    							UHF (403-470MHz) Transmitter Power Amplifier (PA) 40W 2-11
    5.8 Power Control
    The transmitter uses the Power Control IC (PCIC, U4501) to control the power output of the radio. A 
    portion of the forward RF power from the transmitter is sampled by the bi-directional coupler and 
    rectified, to provide a DC voltage to the RFIN port of the PCIC (pin 1) which is proportional to the 
    sampled RF power. 
    The PCIC has internal digital to analog converters (DACs) which provide the reference voltage of the 
    control loop. The reference voltage level is programmable through the SPI line of the PCIC. This 
    reference voltage is proportional to the desired power setting of the transmitter, and is factory 
    programmed at several points across the frequency range of the transmitter to offset frequency 
    response variations of the transmitter s power detector circuitry.
    The PCIC provides a DC output voltage at pin 4 (INT) which is applied as CNTLVLTG to the power-
    adjust input pin of the first transmitter stage U4401. This adjusts the transmitter power output to the 
    intended value. Variations in forward transmitter power cause the DC voltage at pin 1 to change, and 
    the PCIC adjusts the control voltage above or below its nominal value to raise or lower output power.
    Capacitors C4502-4, in conjunction with resistors and integrators within the PCIC, control the 
    transmitter power-rise (key-up) and power-decay (de-key) characteristic to minimize splatter into 
    adjacent channels.
    U4502 is a temperature-sensing device, which monitors the circuit board temperature in the vicinity 
    of the transmitter driver and final devices, and provides a dc voltage to the PCIC (TEMP, pin 29) 
    proportional to temperature. If the DC voltage produced exceeds the set threshold in the PCIC, the 
    transmitter output power will be reduced so as to reduce the transmitter temperature. 
    						
    							Chapter 3
    TROUBLESHOOTING CHARTS
    1.0 Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)
    Bad SINAD
    Bad 20dB Quieting
    No Recovered AudioSTART
    Audio at 
    pin 8 of 
    U3101 ?Check Controller
    (in the case of no audio)
    OR ELSE go to “B” Ye s
    No
    Spray or inject 44.85MHz 
    into XTAL Filter FL3101
    Audio heard ?BYe s
    No
    Check 2nd LO 
    (44.395MHz) at C3135 
    LO present ?BYe s
     Check voltages on 
    U3101Biasing OK ?
    No
    No
    A
    Ye s
    Check Q3102  bias 
    for faults
    Replace Q3102
    Go to B
    Ye s
    No
    Check circuitry 
    around U3101.
    Replace 
    U3101 if defectCheck circuitry around Y3101 Re-
    place Y3101 if defectVoltages
     OK? 
    						
    							3-2TROUBLESHOOTING CHARTS
    1.1Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)
    IF Signal at 
    C3101?
    No
    RF 
    Signal at 
    T4051?
    RF
    Signal at 
    C4015?
    No
    No
    RF
    Signal at 
    C4025?
    No or 
    Check harmonic filter
    L4491-L4493, C4492, J4401
    and ant.switch
    D4471, D4472, L4472.
    Check filter between 
    C4025 & C4009. 
    Check tuning voltage 
    at R4060.
    Inject RF into J4401
    Is
    tuning voltage
    OK?
    No
    Ye s
    Check RF amp (Q4003) 
    Stage.
    Check filter between 
    C4015 & T4051.
    Ye s
    Check T4051, T4052, 
    D4051, R4052, L4008.
    Ye s
    1st LO level 
    OK?
    Locked?Ye s
    Check FGU
    Ye s
    Trace IF signal 
    from C3101 to 
    Q3101. Check for 
    bad XTAL filter.
    No
    Ye sIF
    signal at Q3102 
    collector?
    Before replacing 
    U3101, check 
    U3101 voltages.
    Ye s
    Check for 
    5VDC
    Is 9V3 
    present?
    Check Supply Voltage 
    circuitry. Check Q0681, 
    U4211 and U0641.
    No
    No
    No
    Check U4501. 
    Check varactor filter.
    NoYe s
    Ye s
    Ye s
    A
    A
    B
    weak RFRF
    Signal at 
    C4009? 
    						
    							Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) 3-3
    2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3)
    Current 
    increase 
    when keyed?
    NO YES
    START
    Check if Pressure Pad closes S5440
    Check Components between 
    Q4441 and RF Output, 
    Antenna Switch 
    D4471,D4472,Q4472, >500mA & 4A
    1V
    Short TP4403 to 
    Ground
    NO
    YES
    Voltage at 
    TP4402 
    rises?Check PA StagesNO
    YES
    PCIC U4501 
    Pin 14 9.3V 
    DC?Check 9.3 V Regulator 
    U0641
    NO
    YESPCIC U4501 
    Pin 16 >4V 
    DCReplace PCIC U4501
    NO
    YESTP4404  
    9.1V DC
    If U4201 Pin 2 is high,  
    replace PCIC 
    U4501,otherwise 
    check controller and 
    FGU
    YES
    NOTP4403 
    >0.5V DC?Replace PCIC U4501
    Check Forward Power 
    Sense Circuit (D4451)
    Check Forward Power 
    Sense Circuit (D4451)
    NO
    YESPCIC U4501 
    Pin 5 > 1V 
    DC?
    Check Power Setting, 
    Tuning & Components 
    between PCIC Pin 5 
    and ASFIC (U0221) 
    Pin 4 before replacing 
    ASFIC
    No or too low Power when keyed 
    						
    							3-4TROUBLESHOOTING CHARTS
    2.1Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3)
    Check PA Stages
    No or too low Power when keyed
    Measure DC Voltage at Pin 2 & 3 of U4401>6 YESDC Voltage 
    at U4501 
    Pin 23 =0?
    2-6DC Voltage 
    at U4402-1 
    Pin 1?
    YESPin 2
    Voltage 0.62 
    * Voltage at 
    Pin 1?
    If U4201 Pin 2 is high,  
    replace PCIC
    NOReplace U4401
    YES NODC 
    Voltage at 
    U4402-1 Pin 
    3 = 8.8V?
    Check S4440, 
    R4442 and R4443
    YESPin 3 
    Voltage 0.51 
    * Voltage at 
    Pin 1?
    NOReplace U4401
    6V
    Check Components 
    between U4402-2 Pin7 
    and Q4421. Check 
    Resistive Network at 
    Pins 5 & 6 before 
    replacing Q4421
    YESDC 
    Voltage at 
    U4402-2 Pin 5 
    
    						
    							Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) 3-5
    2.2Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3)
    Check Final PA Stage
    NO 0V
    1-4VBias 2 DC 
    Voltage at 
    TP4406?
    YESRF Voltage 
    at TP4401 
    >100mV?
    YESRF Voltage 
    U4401 Pin 6 
    >3V?
    Supply
    Replace Q4441
    Check FGU (U4301)
    NOCheck Components 
    between 
    TP4401  &C4417
    NO YESASFIC  
    U0221 Pin 6 
    1-4V DC?
    Check Bias Tuning 
    before replacing ASFIC 
    U0221
    Check Components 
    between ASFIC and 
    Q4441 before 
    replacing Q4441
    YESRF Voltage 
    Q4421 Gate 
    >1V?
    NOCheck Components 
    between 
    C4417  & Q4421
    YESRF Voltage 
    Q4441 Gate 
    >4V?
    NOCheck Components 
    between 
    Q4421  & Q4441
    Check Components 
    between Q4441  & 
    Antenna Connector
    Voltage 
    						
    							3-6TROUBLESHOOTING CHARTS
    3.0 Troubleshooting Flow Chart for UHF 40W Transmitter 
    No
    Is Q4441 OK ?
    Ye s
    Is drive from VCO
            >+4dBm? NoIs voltage drop across
         R4497 >4.5V ?No
    Check Q4431 gate(open)
    and drain resistances
                (11kohm)NoCheck Q4421 gate(open)
    and drain resistances
                 (11kohm)No
            Check
    PCIC_MOSBIAS_1
    No
    No
    Change
    Q4473 
                  START
            No power
      
      Is Vctrl
    there? Is Q4473
       OK?
    Check voltage
    on Pin 5 U4501
    Check R4422-5
    and go back to top
    Troubleshoot
    ASFIC
    Check voltage
    on TP4531
    Change
    PCIC
    Check R4409 &
     R4473 and go back
    to top
         Check
    MOSBIAS_2Check
    ASFIC
    Are D4471 &
    D4472 OK?Change
    D4471 &
    D4472
    NoNo
    NoYe sYe s Ye s Ye sYe s
    Ye s Ye s
    Ye s
    NoCheck
    PCIC
    Ye s
    Change Q4421
    Change Q4431
    Ye s
    Change U4401
    Ye sDo visual check
    on all components
    No
    Change Q4441
    Troubleshoot
            VCO No
    Check voltage
    Check voltage
    on Pin 4 U4501
       OK?
       OK?
       OK?
       OK?    OK?   OK?    OK? 
    						
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