Midway Kart Fury 39in Operations Manual

							C.A.R.T. FURY5
CHAPTER 3 SERVICE
To service the Fluorescent Light Assembly… 
Refer to Marquee Service illustration.
Switch off the power to the game machine and unplug the AC line cord.
Lift open the Marquee Housing. Refer to service instructions for Marquee.
Reach up inside the opening in the cabinet and disconnect the power cable from the fluorescent light 
assembly.  
Loosen, but do not remove the screws fastening the assembly to the cabinet.  
Slide the assembly slightly forward to disengage the keyholes.  Lift out the assembly.
Perform the desired repair or equipment replacement.
To service the Fluorescent Lamp or Starter… 
Refer to Marquee Service illustration.
Switch off the power to the game machine and unplug the AC line cord.
Lift open the Marquee Housing. Refer to service instructions for Marquee.
Reach up inside the opening in the cabinet and remove the fluorescent lamp locks.  
Both the fluorescent tube and the starter require a quarter turn for removal. Grasp the tube or starter, 
give it a quarter turn and pull it from its socket. 
Carefully place a new starter or tube into the sockets and rotate it a quarter turn to reinstall.  
Reinstall both fluorescent lamp locks.  Clean the tube to remove fingerprints and dust.
To service the Cabinet Speakers… 
Refer to Marquee Service illustration. Speakers are located on the underside of the marquee housing.  
Switch off the power to the game machine and unplug the AC line cord.
Lift open the Marquee Housing. Refer to service instructions for Marquee.  
Reach up inside the opening in the cabinet and disconnect the speaker wires, including the ground 
strap. 
Remove the nuts on the mounting screws before removing the speakers from the enclosure.  
Perform the desired repair or equipment replacement.
Carefully reseat the seals upon completing any task in the speaker enclosure.  
Reconnect the wires, including ground. Refer to the Cabinet Wiring Diagram for correct speaker polarity.   
NOTE:
The speakers are magnetically shielded to prevent video monitor color impurity.  Be sure that any 
replacement speakers are also magnetically shielded.
 
To service Viewing Glass… 
 It is recommended that two service personnel be present when servicing the viewing glass. Refer to View-
ing Glass Service illustration.  
Switch off the power to the game machine and unplug the AC line cord.
Remove the Control Cabinet. Refer to service instructions for Control Cabinet.
Lift open the Marquee Housing. Refer to service instructions for Marquee.
Label and disconnect all wiring. Disconnect one end of the tension chain. Close the marquee. 
Remove the tamper resistant screws from the hinge for the marquee located at the top rear of the cabi-
net. Both service personnel should grab an edge of the marquee housing and lift it off of the cabinet. To 
prevent scratches, the marquee housing should be placed on a cloth covered work surface.
Remove the tamper resistant screws and bracket from the bottom edge of the housing. Remove the 
screws and bracket from along the top edge of the housing.
Gently lift the viewing glass up and clear of the housing. Set Viewing Glass aside.
Perform the desired repair or equipment replacement. Clean the glass before reinstallation.
WARNING
Fluorescent tubes implode on impact when dropped. Use care in handling.    
						

							6MIDWAY AMUSEMENT GAMES, LLC 
CHAPTER 3 SERVICE
VIEWING GLASS SERVICE
To service Monitor Bezel… 
Switch off the power to the game machine and unplug the AC line cord.
Lift open the Marquee Housing. Refer to service instructions for Marquee.
Grasp the monitor bezel at the bottom and lift it out of cabinet.  
Perform the desired repair or equipment replacement.
Wipe the bezel clean before reinstallation.
To service the Monitor (CRT)…
We recommend that you read the WARNINGS thoroughly before beginning this procedure.
CAUTION
The video monitor is heavy, with most of the weight toward the front of the assembly. 
Be sure it is firmly supported as it is moved from the cabinet.    
						

							C.A.R.T. FURY7
CHAPTER 3 SERVICE
Switch off the power to the game machine and unplug the AC line cord.
Remove the Control Cabinet, Marquee Housing, and Monitor Bezel. Refer to service instructions for the 
Control Cabinet, Viewing Glass and Monitor Bezel.    
Open the rear cabinet door and disconnect the monitor from the wiring harness and ground wires.  
Remove 4 nuts securing the monitor mounting flanges to the mounting panel.  
Pull the monitor carefully from the cabinet and set aside.
Perform the desired repair or equipment replacement.
To service the Control Cabinet…
Refer to the Control Cabinet Service illustration. 
Switch off the power to the game machine and unplug the AC line cord.
Remove the tamper resistant screws from either side of the control cabinet used to fasten it to the cabi-
net brackets in the main cabinet.
Slide the control cabinet halfway back along the rails to expose wiring. Label and disconnect all wiring. 
Continue to slide the cabinet away from the main cabinet until it clears the mounting rails.
Perform the desired repair or equipment replacement.
CONTROL CABINET SERVICE
WARNING 
The monitor does not require isolation from the AC line voltage in normal operation. 
When operating outside the cabinet or servicing the monitor on a test bench, ISOLATE 
THE MONITOR FROM LINE VOLTAGE WITH AN ISOLATION TRANSFORMER. 
						

							8MIDWAY AMUSEMENT GAMES, LLC 
CHAPTER 3 SERVICE
To service the Dashboard… 
Refer to Dashboard Service illustration.
Switch off the power to the game machine and unplug the AC line cord.
Remove the Control Cabinet. Refer to service instructions for Control Cabinet.
Remove the tamper resistant screws from the molded control cabinet cover. Lift the lid off of the cabinet 
and set aside in a safe place.
Label and disconnect all dash wiring, including the ground strap.
Remove the four screws used to fasten the Dashboard to the cabinet.
Firmly grab the dash and pull it straight out. NOTE: 
 The Dashboard is heavy, with most of the weight 
concentrated in the center near the Steering Mechanism. 
Perform the desired repair or equipment replacement.
To reinstall, line-up the holes on either side of the Dashboard and push straight back.
Check for pinched wires, and then reconnect dash wiring and ground strap. 
Fasten in place with the screws provided.
DASHBOARD SERVICE
To service the Dash Panel Insert … 
Refer to the Dashboard Service illustration.
Switch off the power to the game machine and unplug the AC line cord.
Remove the Dashboard. Refer to service instructions for Dashboard.
Remove 4 tamper resistant screws used to fasten the cover to the molded dash and set aside.
Lift the plastic cover plate off of the PCB and dash.  
Perform the desired repair or equipment replacement. NOTE: It may also be necessary to remove the 
Dash PCB. Refer to service instructions for Dashboard PCB.
Reinstall and fasten in place with the screws provided.
To service the Dashboard PCB… 
Refer to the Dash PCB Service illustration.
Switch off the power to the game machine and unplug the AC line cord.
Remove the Dashboard. Refer to service instructions for the Dashboard
Remove the steering wheel, shifter plate assembly, and buttons plate assembly. Refer to service instruc-
tions for the steering assembly, shifter and buttons.
Remove 4 tamper resistant screws used to fasten the PCB back plate to the molded dash and set aside. 
STEERING MECHANISM
VIEW BUTTON CABLE
GEAR SHIFT CABLE 
						

							C.A.R.T. FURY9
CHAPTER 3 SERVICE
To service the Dashboard PCB, continued… 
Remove the tamper resistant screws used to fasten down the dash panel insert. Lift the insert from the 
dash.
Pull out the PCB back plate from the molded dash.  
Remove the ribbon and power cable connections.
Remove the snaps used to fasten the PCB to the back plate. Lift the PCB off the back plate.
Perform the desired repair or equipment replacement. 
Connect the ribbon and power cable to a Dashboard PCB. NOTE: The red stripe on the ribbon cable 
must be lined up with pin 1 on the PCB, and the black wire on the power cable must line up with pin 1 on 
the power connection for the Dashboard. 
Reattach the PCB to the back plate, and then fasten the back plate to the molded dash.
Check for pinched wires.
Reinstall the Dashboard and fasten in place with the screws provided.
 
DASH PCB SERVICE
To service Start and View Buttons… 
Switch off the power to the game machine and unplug the AC line cord.
Remove the 3 tamper-resistant buttons used to fasten the faceplate. 
Pull the plate forward enough to expose the switches. 
Label and disconnect the wiring. 
Lift assembly completely out of the dash and set aside. 
Perform the desired repair or equipment replacement.
Reconnect wires and reinstall buttons.  
Check for pinched wires.
Fasten the faceplate with the screws provided.
  
						

							10 MIDWAY AMUSEMENT GAMES, LLC 
CHAPTER 3 SERVICE
To service Shifter…
Refer to the General Dashboard Service illustration.
Switch off the power to the game machine and unplug the AC line cord.
Remove the Control Cabinet and the Dashboard. Refer to service instructions for Control Cabinet and 
Dashboard.
Remove the tamper resistant screws used to fasten the molded plastic cover on the control cabinet. Lift 
the cover off of the cabinet and set aside.
Label and disconnect all wiring.
Remove the tamper-resistant screws used to fasten both of the faceplates. 
Pull the shifter plate and button plate forward enough to expose the switches. Label and disconnect wir-
ing to switches. 
Lift button assembly completely out of the dash and set aside. 
Remove the bolts used to fasten the shifter enclosure to the dash plate.
Lift enclosure from dash plate. Label and disconnect wires.
Perform the desired repair or equipment replacement.
Reconnect wires and reinstall shifter.  
Check for pinched wires.
Fasten the faceplate with the screws provided.
GENERAL DASHBOARD SERVICE
To service Steering Assembly…
Refer to the General Dashboard Service illustration.
Switch off the power to the game machine and unplug the AC line cord.
Remove the Dashboard. Refer to service instructions for Dashboard
. 
Remove 6 screws used to fasten the cover plate to the center of the steering wheel. Remove the cover 
plate and set aside. 
Remove the 3 screws used to fasten the wheel hoop to the shaft. Pull the wheel hoop off of the dash-
board. Disconnect the harness for the buttons on the steering wheel. 
 
STEERING MECHANISM
(SEE DETAIL DRAWING)
 RM-22-38 
						

							C.A.R.T. FURY11
CHAPTER 3 SERVICE
To service Steering Assembly, continued…
Remove 4 flange nuts holding the motor shield, motor and shaft to the wheel assembly (shield not 
required on all cabinets).  
Slide the motor and the shaft off of the assembly.
Perform the desired repair or equipment replacement.
Reinstall and fasten all items in place with the screws provided.
While the steering mechanism is exposed, inspect the belt for splits in the rubber or other signs of wear at 
the edges of the teeth. Install a new belt if necessary following the instructions below.  
To service Steering Belt…
Loosen four mounting nuts for the motor bracket.  
Tighten the tension-adjust bolt only until there is no belt deflection, then loosen the bolt one full turn and 
tighten the four nuts.  
Reattach the mechanism and recalibrate the assembly.
IMPORTANT
: Apply removable anaerobic adhesive thread lock (Loctite Blue 242 or equivalent) and torque 
set screw to seven to nine ft.-lbs. (84 to 108 in.-lbs.) if it was loosened.
STEERING WHEEL HOOP SERVICE
To service Boost Buttons on the Steering Wheel Hoop…
Refer to the Steering Wheel Hoop Service illustration.
Switch off the power to the game machine and unplug the AC line cord.
Remove the screws used to fasten the wheel hoop cap to the steering wheel. Lift of the hoop cap off and 
set it aside with the hardware for reuse later.  
Lift out the steering wheel spacers. 
Gently pull the steering wheel forward enough to expose the boost button cable connector.
Unplug the boost button cable. Remove the steering wheel completely from the dashboard. 
Turn the steering wheel over to observe the rear side of the wheel hoop. Remove the tamper resistant 
screws used to fasten the rear cover to the steering wheel hoop. Lift the cover off and set aside with the 
hardware for reuse later. 
Use a desoldering tool coupled with a soldering iron to remove the solder used to attach the cable wires 
to the button’s switch. NOTE:
 Use caution when performing this step to avoid becoming burned by lique-
fied solder and /or to avoid melting plastic parts.  
Allow the area surrounding the switch and button to cool properly before proceeding.  
						

							12 MIDWAY AMUSEMENT GAMES, LLC 
CHAPTER 3 SERVICE
To service Boost Buttons on the Steering Wheel Hoop, continued…
Unscrew the nut on the button. Lift the button out of the steering wheel hoop.
Perform the desired repair or equipment replacement.
Be sure to solder the cable wires to the button’s switch when reinstalling a button(s). 
Reinstall and fasten all items in place with the screws provided.
To service Control Cabinet Speaker…
This speaker is located just above the pedal assembly. 
Switch off the power to the game machine and unplug the AC line cord.
Remove the Control Cabinet. Refer to service instructions for Control Cabinet.
Label and disconnect wiring, including the ground strap. 
Remove the nuts on the mounting screws before removing the speaker from the enclosure.
Perform the desired repair or equipment replacement. 
Carefully reseat the seals upon completing any task in the speaker enclosure.
Reconnect the wires, including ground. Refer to the Cabinet Wiring Diagram for correct speaker polarity. 
To service Pedal Assembly… 
Switch off the power to the game machine and unplug the AC line cord.
Remove the Control Cabinet. Refer to service instructions for Control Cabinet.
Adjust the seat to the maximum rear position.
Remove 4 tamper resistant screws used to fasten the Pedal assembly to the cabinet. NOTE: 
Due to the 
weight of the pedal assembly it may slide or abruptly jerk out of the opening once all screws are loos-
ened and/or removed.
Pull the assembly forward enough to expose wiring.
Carefully note the orientation of the cable wiring. Label and disconnect wiring, including ground.  
Perform the desired repair or equipment replacement.
Reinstall pedal assembly and reconnect wiring, including ground.
Align the holes for the screws and fasten in place with the hardware provided. 
To service Coin Meter…
Switch off the power to the game machine and unplug the AC line cord.
Unlock the cash door and swing it open.  Remove the cash tubs.  
The meter is located on a plate at the vault bottom.  Remove the screws and lift the plate just enough to 
disconnect the meter wires from the harness.  
Record the meter count before testing or replacement.
Perform the desired repair or equipment replacement.
To service Coin Mechanism…
Switch off the power to the game machine and unplug the AC line cord.
Unlock the coin door and swing it open.  
Unlatch and remove each coin mechanism separately to clean or replace with a different type. Ensure 
mechanism seats fully in the holder upon reinstallation.  
Close and lock the release latch, then close the door.  
Turn on the game and change the mechanism setup, then test known good and bad coins to verify oper-
ation.
To service Dollar Bill Validator…
(Use MARS AE2411-U3 UL recognized currency changer)
Dollar bill validators or other currency acceptors may be installed in games that are manufactured with the 
additional wiring connector. 
Switch off the power to the game machine and unplug the AC line cord.  
						

							C.A.R.T. FURY13
CHAPTER 3 SERVICE
To service Dollar Bill Validator, continued…
Unlock the coin door and swing it open. Read the label affixed to the door for additional information. 
Disassemble the validator and remove material to permit it to fit inside the coin door as illustrated then 
reassemble unit.  
DOLLAR BILL VALIDATOR SERVICE
To service PCB Board Assemblies…
Switch off the power to the game machine and unplug the AC line cord.
Unlock and remove the rear door.  
Remove the screws used to fasten the hinged, metal cage covering the PCB Assembly.  
Open the cover, which is hinged along the bottom edge, to expose the PCB assembly.
Carefully note the orientation of the JAMMA connector and the other cables.  Extract the harness and 
other cables from the board connectors.  
Remove the mounting screws from the desired circuit board assembly. Lift the board out of the cabinet 
and set in a safe place.  Use anti-static bags and protective containers from new parts for storage if not 
reinstalled immediately.  
Perform the desired repair or equipment replacement.
Be certain to reinstall the perforated cover so that it seals against the metal plate.
To service Wheel Driver Board Assembly…
Switch off the power to the game machine and unplug the AC line cord.
Unlock and remove the rear door.  
Remove the screws used to fasten the hinged, perforated metal cage covering the PCB Assembly.  
Open the cage, which is hinged along the bottom edge, to expose the PCB assembly.
Carefully note the orientation of the cables.  Extract the harness and other cables from the board con-
nectors.  
CAUTION
Discharge any static electricity built up in your body by touching the chassis for the 
power supply. Do this BEFORE touching or handling the electronic assemblies.   
						

							14 MIDWAY AMUSEMENT GAMES, LLC 
CHAPTER 3 SERVICE
To service Wheel Driver Board Assembly, continued…
Remove the wheel driver board assembly mounting screws.  Lift the board out of the cabinet and set in 
a safe place. Use anti-static bags and protective containers for storage if not reinstalled immediately.
Perform the desired repair or equipment replacement.
Be certain to reinstall the metal cover so that it seals against the metal cage.
To service the Main Boot, PIC or Sound ROM…
The ROM (Read Only Memory) circuits contain the computer operating instructions for the game. The 
Main Boot ROM is located on the Mango PCB; the sound ROM is located on the Vegas SIO PCB; the PIC 
chip is located on the Vegas SIO PCB. 
Memory devices are especially sensitive to static charges. Use grounding precautions when handling 
these parts. 
Switch off the power to the game machine and unplug the AC line cord.
Unlock and remove the rear door. 
Remove the screws used to fasten the hinged, metal cage covering the desired PCB Assembly.  
Open the cover, which is hinged along the bottom edge, to expose the PCB assembly. 
Carefully note each IC position, and then remove using a chip extraction tool. 
To install memory circuits, orient a chip over the corresponding socket and press firmly to seat pins. Do 
not force.
To service the Battery… 
Switch off the power to the game machine and unplug the AC line cord.
Unlock and remove the rear door.  
Remove the screws used to fasten the hinged, metal cage covering the PCB Assembly.  
Open the cage, which is hinged along the bottom edge, to expose the PCB assembly.
Locate the battery on the Vegas SIO Board assembly, and then remove using a chip extraction tool.
To install a battery, orient a battery over the corresponding socket and press firmly to seat. NOTE:
 Do 
not force; the battery is notched and will only fit in the socket one way.
To service an Auxiliary Board Assembly…
Switch off the power to the game machine and unplug the AC line cord.
Unlock and remove the rear door.  
Remove the screws used to fasten the hinged, metal cage covering the PCB Assembly.  
Open the cover, which is hinged along the bottom edge, to expose the PCB assembly.
Carefully note the orientation of the cables. Extract the harness and other cables from the board connec-
tors.  
Remove the assembly mounting screws.  Lift the board out of the cabinet and set in a safe place. Use 
anti-static bags and protective containers for storage if not reinstalled immediately.
Perform the desired repair or equipment replacement.
Be certain to reinstall the metal cover so that it seals against the metal cage.
To service the Power Supply…
Switch off the power to the game machine and unplug the AC line cord.
Unlock and remove the rear cabinet door.  
Unplug the IEC AC connector from the rear of the supply and the DC connector from the front.  
CAUTION
 
Discharge any static electricity built up in your body by touching the chassis for the power 
supply. Do this BEFORE touching or handling the electronic assemblies