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Midway Kart Fury 27in Operations Manual

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    							C.A.R.T. FURY TROUBLESHOOTING - 3
    START UP TROUBLESHOOTING 
    Symptom Cause Required Action
    Video Game Machine 
    (VGM) does not start.
    VGM appears com-
    pletely non-functional.
    No audio
    No illumination
    No video displayPower problem 1. Check power is switched on.
    2. Make sure fans are turning. If not: Is the power
    supply connected to its power cable? Is power
    supply turned on?
    3. Plug cord into AC power outlet. Verify presence of
    AC line voltage.
    Improper line volt-
    age switch setting1. Turn off power. Unplug AC line cord. Check line 
    voltage switch. If necessary, set it to agree with 
    local AC line voltage. Retest game.
    Open fuse 1. Turn off power. Examine AC fuse on power chas-
    sis. 
    2. Examine DC fuses on cabinet wall or electronic
    equipment shelf.
    3. Replace faulty fuses with identically rated parts.
    4. Turn on game power. If fuse opens again, check
    DC wiring harness and connectors.
    Faulty wiring 1. Remove line cord. Test line cord, power plug, and 
    IEC connector for breaks or damage. Verify conti-
    nuity of each wire in cord. Install cord on power 
    chassis. Press connector firmly to seat it. 
    2. Assure that cabinet wiring harness connectors
    fully seat in corresponding power supply and
    board connectors. 
    3. Inspect wiring for breaks or damage.
    Video Game Machine 
    (VGM) does not start.
    VGM accepts cur-
    rency or tokens.
    Audio and video are 
    present.Faulty coin mech-
    anism1. Unlock and open coin door. Check each currency 
    acceptor to assure proper mounting. Verify each 
    release latch is closed and locked.
    2. Test mechanism with good and bad coins to see if
    mechanism accepts and rejects currency cor-
    rectly. 
    3. Inspect to see if external acceptor indicators (Pric-
    ing, Flashing Arrows, etc.) are lit. 
    4. Verify each acceptor operates properly by placing
    it in working game. Replace bad parts.
    Faulty switches 1. Press and hold the TEST MODE switch inside 
    coin door to enter Menu System. Select SWITCH 
    TESTS from the Diagnostics Menu. Conduct test 
    to confirm operation of each switch.
    2. Assure no loose parts or wires are caught in
    switch contacts.
    3. Check for continuity in each suspect switch con-
    nection (Common to Normally Open or Common
    to Normally Closed). 
    4. Replace faulty switches (bent levers, broken actu-
    ators, etc.). 
    						
    							TROUBLESHOOTING - 4 MIDWAY AMUSEMENT GAMES, LLC 
    Video Game Machine 
    (VGM) does not start.
    VGM accepts cur-
    rency or tokens.
    Audio and video are 
    present.Faulty wiring 1. Assure no wires are caught in hinges, latches or 
    switch contacts.
    2. Check wiring continuity from circuit board connec-
    tors to acceptors.
    Video Game Machine 
    (VGM) appears non-
    functional.
    Currency acceptor 
    price indicator is illumi-
    nated.Power problem 1. Inspect circuit boards under low-light conditions. 
    The LED’s glow and the fan turns when processor 
    circuits receive voltage and indicate presence of 
    DC from power supply. However, voltages or sig-
    nals may not be normal. 
    2. Turn on power. Set the digital voltmeter to the 20-
    volt DC setting and measure DC voltages at
    power connector pins. Adjust the +5V source if
    necessary. Refer to the Cabinet Wiring Diagram
    for specific wiring information and voltage limits. 
    3. Set the digital voltmeter to the 2-volt AC setting
    and measure DC voltages at power connector
    pins. Any reading here indicates that supply volt-
    ages are unstable and may contain ripple or noise.
    Faulty wiring 1. Turn off power. Check wiring harness connectors 
    attach and fully seat onto mating board connec-
    tors. Verify harness connects to CPU Board. 
    Check other connectors in same way.
    Improper  DIP 
    switch settings1. Check DIP switch settings.
    Faulty circuit 
    boards 
     
    1. Run power-up self-test sequence. Note errors or 
    failures during test. Compare LED’s with LED indi-
    cator status charts. Note discrepancies.
    2. Press and hold TEST MODE switch inside coin
    door to enter Menu System. Select MONITOR
    TEST from Diagnostics Menu. Conduct test to
    confirm operation of each screen used in the
    game. Symptom Cause Required Action 
    						
    							C.A.R.T. FURY TROUBLESHOOTING - 5
    LINKING PROBLEM TROUBLESHOOTING 
    Symptom Cause Required Action
    Cannot connect multi-
    ple Video Game 
    Machines (VGMs)  
    togetherFaulty wiring  1. Do not extend linking cables supplied with VGM.
    2. Install required crossover between cabinets. Each
    coupler connects two VGMs (one pair). Do not use
    standard telephone type couplers or wiring for link-
    ing.
    3. Use only 10 Base-T, Ethernet-type, Category 5,
    twisted-pair wiring. 
    Improper linking 
    hardware1. Use required network hub for your local network. 
    A Hub Link Kit permits up to four VGM connec-
    tions. Array completion requires basic kit brackets 
    and spacers.
    VGM does not recog-
    nize other players in 
    linking operation
    VGM functions nor-
    mally by itselfImproper settings 1. Record any error messages that occur during self-
    test. 
    2. From the Diagnostic Menu select DIP SWITCH
    TEST. Confirm the link is enabled. 
    3. Be sure that each VGM has a unique ID number. 
    4. Select LINKING TEST from the Diagnostic menu.
    Run tests for each linked VGM. 
    Power problem 1. Verify the hub receives power.  AC adapter wires 
    are thin and easily damaged.
    Faulty wiring
    (3 or more VGMs)1. Inspect hub indicator lights. Illuminated indicator 
    lights for each active port light up if the cable(s) 
    are properly connected. Check for cable continuity 
    from hub to VGM for each indicator that failed to 
    light. 
    2. Assure no loose wires are caught in hinges, doors
    or under cabinet.
    3. Verify linking cable connects to CPU Board for
    each game. 
    4. Verify each linking cable operates properly by
    placing it in working game. 
    CAUTION
    Do not remove or install any connector when the power is turned on. Installation under power 
    will damage the circuit boards, ROM’s or hard disk drive and void the warranty. 
    						
    							TROUBLESHOOTING - 6 MIDWAY AMUSEMENT GAMES, LLC 
    LINKING PROBLEM TROUBLESHOOTING 
    Symptom Cause Required Action
    Some Video Game 
    Machines (VGMs) in 
    group link properly, 
    while others do notImproper hub 
    switch setting1. Assure switches on hub are set according to Hub 
    Link Kit instructions. (VGMs on a network do not 
    require couplers. Hub has electronic crossover.)
    2. Inspect hub indicator lights for link activity. See
    manufacturer’s literature for diagnostics.
    Wrong software 
    versionVerify all linked VGMs use same version of software. 
    Error message “VERSION MISMATCH” will appear if 
    you try to link different versions. Contact your distribu-
    tor.
    Faulty wiring
    (2 VGMs)1. Insert only the supplied crossover connection 
    between coupled VGMs. Standard couplers 
    appear identical to devices supplied with games, 
    but do not include an internal crossover.
    2. Verify each linking crossover coupler operates
    properly by placing it in a working link between two
    VGMs.
    Faulty wiring
    (3 or more VGMs)1. Use an additional crossover connector and cable 
    to extend game or hub link connection. Two cross-
    overs cancel each other out and results in same 
    problem as no link crossover. 
    2. Connect cables directly to hub. Do not use a
    crossover coupler and hub together in single net-
    work.
    3. Separate communications wiring from other wir-
    ing. Wires that must cross can only cross at right
    angles to limit noise pickup.
    CAUTION 
    Do not remove or install any connector when power is turned on. Installation under power will 
    damage the circuit boards, ROM’s or hard disk drive and void the warranty. 
    						
    							C.A.R.T. FURY TROUBLESHOOTING - 7
    PLAYER CONTROL TROUBLESHOOTING
    Symptom Cause Required Action
    Intermittent or com-
    pletely non-functional 
    player controls
    Video Game Machine 
    (VGM) starts normally.Faulty switches or 
    lamps1. Press and hold TEST MODE switch inside coin 
    door to enter Menu System. Select SWITCH 
    TEST from Diagnostic Menu. Conduct tests to 
    confirm switch operation.
    2. Press and hold TEST MODE switch inside coin
    door to enter Menu System. Select LAMP TEST
    from Diagnostic Menu. Conduct tests to confirm
    lamp operation.
    3. Check for loose parts or wires caught in switch
    contacts.
    4. Check continuity at each switch connection (Com-
    mon to Normally Open or Common to Normally
    Closed). 
    5. Verify player control operates properly by placing it
    in working VGM.
    6. Verify light bulbs used for dashboard switches are
    type specified in parts listing. Other types will light,
    but may produce too much heat. Excess heat may
    cause switches to bind.
    Faulty switch wir-
    ing1. Check for wires caught in door hinges, latches, or 
    switch contacts.
    2. Verify harness connectors are attached and fully
    seated.
    3. Assure control switches connect properly to con-
    trol input wires.
    4. Check cabinet wiring is correct for this VGM.
    Steering pulls to one 
    sideFaulty Wheel 
    Driver Board1. Find power amp on Wheel Driver Board’s large 
    heatsink. Test and replace bad part or board.
    No wheel feedback 
    Steering aims vehicle 
    as expectedImproperly set 
    feedback1. Select STEERING WHEEL TEST on the Diagnos-
    tics Menu. 
    2. Set feedback to match player requirements. Maxi-
    mum force may be too extreme for very young or
    inexperienced customers.
    Faulty circuit 1. Examine fuses and cables on Wheel Driver Board.
    2. Check cables and wiring between CPU board,
    wheel driver and motor.
    3. Check resistance of motor series resistors.
    4. Replace bad parts.
    Faulty motor 1. Turn off power. Open dashboard. Support steering 
    wheel and remove outer mounting screws.
    2. Remove metal shield (if VGM has one) over
    motor. 
    3. Unscrew caps. 
    4. Inspect motor brushes. Replace worn parts. 
    						
    							TROUBLESHOOTING - 8 MIDWAY AMUSEMENT GAMES, LLC 
    Sloppy, unpredictable 
    or ineffective steering
    Video is present
    Video Game Machine 
    (VGM) operates nor-
    mallyBlocked or faulty 
    fanFan located on power supply functions as an exhaust 
    fan. With power on, check airflow near each fan to 
    assure that nothing blocks airflow. 
    Faulty mechani-
    cal partsTurn off power. Open dashboard. Support steering 
    wheel and remove outer mounting screws. Remove 
    metal shield (if VGM has one) over motor. Inspect for 
    faulty or worn belts, bearings, couplings, gears, etc.
    Faulty Wheel 
    Driver Board1. Inspect Wheel Driver Board under low-light condi-
    tions. To indicate presence of AC from the trans-
    former the LED’s glow when voltage is received. 
    However, voltages or signals may not be normal.
    2. Examine fuses and cables on Wheel Driver Board.
    Replace bad fuses. Use digital voltmeter to verify
    AC voltage between each fuse holder and ground.
    You should measure approximately 25V. See Wir-
    ing Diagram.
    3. Use the 20-VAC setting on digital voltmeter to
    measure DC voltage at motor. Do not move steer-
    ing wheel, drive belt, or motor while making this
    measurement. Any reading indicates unstable
    supply that may contain ripple or noise. 
    4. Select the STEERING WHEEL TEST from the
    Diagnostic Menu. Follow on-screen instructions to
    verify operation of the wheel motor and steering
    position sensor.
    5. Verify proper operation of Wheel Driver Board by
    placing it in working VGM.
    Loose or worn 
    drive belt1. Turn off power. Open dashboard. Support steering 
    wheel and remove outer mounting screws. 
    Remove metal shield (if VGM has one) over 
    motor. Inspect for faulty or worn belts, bearings, 
    couplings, gears, etc.
    2. If drive belt isn’t worn or damaged, check its tight-
    ness. 
    Inability to make a 
    transmission selec-
    tion.
    
    Video Game Machine 
    (VGM) operates nor-
    mally.
     
    Improper DIP 
    Switch setting(s) From the Diagnostics Menu, choose DIP SWITCH 
    TEST. Make sure DIP 1, SW 1 is set to the OFF posi-
    tion.   
    WARNING
    The Wheel Driver Board heatsink, power resistors, and other components may be very hot. 
    The DC Motor in the steering wheel may also be hot. Symptom Cause Required Action 
    						
    							C.A.R.T. FURY TROUBLESHOOTING - 9
    VIDEO TROUBLESHOOTING
    Symptom Cause Required Action
    Monitor appears non-
    functional
    Audio is present
    Video Game Machine 
    (VGM) controls oper-
    ate normallyPower problem
    Verify connection of AC Power to video monitor. Inspect 
    neck of CRT in dim light. Glowing filament near CRT base 
    confirms monitor circuits receive power. However, voltages 
    or signals may not be normal
    . 
    Faulty wiring 1. Turn off game power. Verify that video signal and 
    Remote Adjustment Board connectors seat prop-
    erly on Video Monitor Board. 
    2. Assure that no wires are caught on chassis or
    mounting brackets.
    Improper monitor 
    adjustmentsCheck BRIGHTNESS (intensity) and CONTRAST are 
    set above their minimum levels.
    Faulty monitor cir-
    cuitry1. Examine AC line fuse on Video Monitor Board. If 
    fuse is faulty, replace it with an identically rated 
    fuse.
    2. If the fuse is good, verify video monitor operates
    correctly by placing it in a working VGM.
    3. If monitor is bad; Check monitor power supply.
    4. If the power supply is good, Check monitor hori-
    zontal output transistor and related circuitry.
    Graphic images from 
    game do not appear
    No audio
    Power-up self-test 
    runsImproper compo-
    nents1. Verify circuit boards are correct for this game. 
    Labels on each board record manufacturers’ 
    name, assembly number and hardware version.
    2. Verify ROM instruction set is correct for this game.
    Game set includes more than one ROM. Label on
    each ROM records assembly number and soft-
    ware version.
    Faulty Circuit 
    Board1. Allow game to load normally. Note and record any 
    error messages that occur during self-test. 
    2. Press and hold TEST MODE switch inside coin
    door to enter Menu System. Select Diagnostic
    Menu from the Main Menu. Then select CPU
    BOARD TEST. Conduct this test to check opera-
    tion of critical components. 
    3. Turn off power.  Inspect CPU Board to ensure
    JAMMA cable connector is fully seated onto the
    mating edge connector of the CPU. Check all
    other cable connectors for correct alignment and
    continuity. 
    4. Compare activity of LED’s on CPU with the CPU
    Indicator Chart. 
    						
    							TROUBLESHOOTING - 10 MIDWAY AMUSEMENT GAMES, LLC 
    Power Problems 1. Turn on Power. Use 20-volt DC setting on digital 
    voltmeter to measure DC voltages present at 
    Power connector pins. Verify +5V source if it is 
    adjustable. Refer to Cabinet Wiring Diagram for 
    specific wiring information and voltage limits.
    2. Use 2-Volt AC setting on digital voltmeter to mea-
    sure DC voltages at Power Connector pins. Any
    reading indicates the supply voltages are unstable
    and may contain ripple or noise.
    White areas at screen 
    edges appear tinged 
    with color
    Dots at screen edges 
    appear ovoid or cylin-
    dricalPicture tube 
    dynamic conver-
    gence is out of 
    alignmentHave service bureau dynamically re-converge monitor. 
    This procedure requires removing and repositioning 
    yoke. Service bureau must follow instructions from 
    monitor manufacturer.
    Video  images tear or 
    roll, or have black bar 
    down middle of screenFaulty wiring 1. Check connectors and cables for wiring continuity. 
    Video cables connect circuit boards to video moni-
    tor.
    2. Assure connection of all cabinet ground wires,
    especially at video monitor chassis.
    Faulty monitor cir-
    cuitry1. Verify video monitor operates correctly by con-
    necting it to working Video Game Machine (VGM).
    2. Assure video monitor is correct type for this game.
    Video monitors with wrong resolution can’t lock
    sync.
    Improper sync 
    signals1. Check to see if Video Board puts out type of sync 
    that your monitor requires. 
    2. Verify jumpers are set correctly for monitor. 
    Electromagnetic 
    fieldsMove cabinet far away from machines, appliances, or 
    competitors’ video games. 
    Missing colors Faulty wiring Check connectors and cables for wiring continuity 
    from circuit boards to video monitor.
    Faulty monitor 
    color drive cir-
    cuitryVerify video monitor operates correctly by connecting 
    it to working Video Game Machine (VGM).
    One color is dimmer or 
    brighter than others 
    Whites appear tinted 
    everywhere on screenMaladjusted color 
    bias pots 1. Turn on Video Game Machine (VGM). 
    2. From Diagnostic Menu select MONITOR TEST. 
    3. Watch Color Bars screen in mirror. 
    4. Adjust three bias pots for best colors. (Most moni-
    tor neck boards include these pots.)
    5. Check White Screen. Touch up controls.
    6. If whites still seem tinted, have service bureau
    rejuvenate picture tube. Symptom Cause Required Action 
    						
    							C.A.R.T. FURY TROUBLESHOOTING - 11
    Picture is too narrowMaladjusted WIDTH 
    pot
    .From Diagnostic Menu select MONITOR TEST. Watch 
    Crosshatch Screen while adjusting WIDTH pot for best 
    picture. You’ll find this pot on Monitor Remote Control 
    Board, behind coin door.
    Picture is too short Maladjusted 
    HEIGHT pot or 
    damaged vertical 
    circuit1. From Diagnostic Menu select MONITOR TEST. 
    Watch Crosshatch Screen while adjusting 
    HEIGHT pot for best picture. You’ll find this pot on 
    Monitor Remote Control Board, behind coin door.
    2. If pot has no effect, service vertical output circuit.
    Picture seems shifted 
    to one sideMaladjusted 
    HORIZONTAL 
    POSITION potFrom Diagnostic Menu select MONITOR TEST. Watch 
    Crosshatch Screen while adjusting HORIZONTAL 
    POSITION pot for best picture. You’ll find this pot on 
    Monitor Remote Control Board, behind coin door.
    Keystone-shaped pic-
    ture Shorted turns in 
    yoke 1. Substitute working yoke.
    2. Have service bureau converge monitor.
    3. Retest monitor.
    Blotches of color 
    appear on screenPicture tube aper-
    ture mask is mag-
    netizedDemagnetize monitor with external degaussing coil. 
    Take care not to magnetize neighboring games. Moni-
    tor may be left on or off during this procedure.
    White areas in center 
    of screen appear 
    tinged with color
    Object edges have 
    fringe of one or more 
    colorsPicture tube purity 
    or static conver-
    gence is out of 
    alignment 1. Turn on Video Game Machine (VGM). 
    2. Press and hold TEST MODE to enter Menu Sys-
    tem. Select Diagnostic Menu from the Main Menu.
    Select MONITOR TEST. Perform tests for Cross-
    hatch, Red, Green and Blue screens to find clear-
    est display of problem. 
    3. Display screen with the most severe problem.
    4. Display Crosshatch Screen. Locate purity and
    static convergence ring magnets on back of moni-
    tor neck. Watch screen in mirror. Adjust magnets
    to minimize problem. Follow instructions from
    monitor manufacturer.
    5. Display Crosshatch Screen. Touch up adjustments
    while watching screen in mirror.
    Picture is dim or faded Maladjusted 
    BRIGHTNESS pot 
    or subnormal pic-
    ture tube emission1. From Diagnostic Menu select MONITOR TEST.
    2. Watch Color Bars screen. Adjust BRIGHTNESS
    and CONTRAST pots for greatest number of
    grays. You’ll find these pots on Monitor Remote
    Control Board, behind coin door.
    3. If pots have no effect, have service bureau rejuve-
    nate picture tube. Symptom Cause Required Action 
    						
    							TROUBLESHOOTING - 12 MIDWAY AMUSEMENT GAMES, LLC 
    TYPICAL CUTAWAY REAR VIEW
    CAUTION 
    Do not remove or install any connector when power is turned on. Installation under power will 
    damage the circuit boards or ROM’s and void the warranty.
    WARNING: HIGH VOLTAGE. 
    Video Game Machine (VGM) monitors 
    generate and store potentially lethal high voltages. 
    Avoid touching any part of the monitor until power has been off for some time. A picture tube 
    can maintain a hazardous charge for up to several days. Only qualified technicians should 
    service monitors. Turn off the power, unplug the VGM and discharge the CRT before 
    attempting service. Even properly discharged tubes can revert to a highly charged state, 
    without reapplication of power.
    WARNING  
    In normal operation, the monitor doesn’t require isolation from AC line voltage. During bench 
    servicing, you may need to operate the monitor outside the cabinet. If you do, isolate the 
    monitor from line voltage with an isolation transformer.
    CAUTION 
    Do not operate the monitor without its Remote Adjustment Board.
    WARNING: HANDLE FLUORESCENT TUBE AND CRT WITH CARE. 
    If you drop a fluorescent tube or CRT and it breaks, it will implode! Shattered glass can fly 
    eight feet or more from the implosion. 
    						
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