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Lexmark X940e Owners Manual

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Page 451

Repair information4-19
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8. Gently release the hooks on the two plastic rack gear caps with a small flat-tip screwdriver.
9. Remove the two plastic rack gear caps.
10. Remove the screw and washer securing the left hinge pin.
11. Remove the left hinge pin.  

Page 452

4-20Service Manual 7510 
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12. Remove the E-clip securing the right hinge pin.
13. Remove the right hinge pin. 

Page 453

Repair information4-21
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14. Remove the transfer belt lift handle assembly (B) from the machine.
Warning:  When extending the two rack gears, ensure they do not become bent or damaged.
15. Ensure the two rack gears are fully extended toward the front of the machine before reinstalling the transfer 
belt lift handle assembly (B).
Warning:  When replacing the transfer belt lift handle assembly, the two transfer belt lift mechanisms must 
be correctly timed or print quality...

Page 454

4-22Service Manual 7510 
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Replacement warning:  After replacing the transfer belt lift handle assembly (B), the two transfer belt lift 
mechanisms must be correctly aligned or print quality problems and damage will occur. Once the alignment 
is correctly set, replace the two plastic rack gear caps. 
Replacement warning:  When replacing the transfer belt lift handle assembly (B), ensure the two timing 
marks on the two sector gears are aligned with the two timing knotches in the two...

Page 455

Repair information4-23
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Left transfer belt lift assembly removal
1. Remove the four PC cartridge unit. See “PC cartridge unit removal” on page 4-54
2. Remove the rear cover assembly. See “Rear cover assembly removal” on page 4-5.
3. Remove the rear left middle cover. See “Rear left middle cover removal” on page 4-6.
4. Remove the MPF feed unit assembly. See “MPF feed unit assembly removal” on page 4-8.
5. Remove the printer left door assembly. See “Printer left door assembly...

Page 456

4-24Service Manual 7510 
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19. Remove the bracket (A).
20. Remove the two screws securing the left elevator assembly (B) to the front of the machine. 

Page 457

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21. Remove the two screws from the left transfer belt lift assembly (B).
Note:  In order to remove the left transfer belt lift assembly (B), two E-clips and two washers must be 
removed. The two E-clips and two washers are located inside the machine in the area where the K PC unit 
is located.
Warning:  Do not loose the two E-clips, four washers, and two bearings. The need to be installed on the 
new left transfer belt lift assembly (B) being installed...

Page 458

4-26Service Manual 7510 
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23. Remove the left transfer belt lift assembly (B) from the machine.
Replacement note:  Ensure that the two E-clips, four washers, and two bearings are properly reinstalled 
when installing the new left transfer belt lift assembly (B).
Replacement warning:  When replacing the transfer belt lift handle assembly (B), the two transfer belt lift 
mechanisms must be correctly timed or print quality problems and damage will occur. 

Page 459

Repair information4-27
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Replacement warning:  After replacing the transfer belt lift handle assembly (B), the two transfer belt lift 
mechanisms must be correctly aligned or print quality problems and damage will occur. Once the alignment 
is correctly set, replace the two plastic rack gear caps. 
Replacement warning:  When replacing the transfer belt lift handle assembly (B), ensure the two timing 
marks on the two sector gears are aligned with the two timing knotches in the...

Page 460

4-28Service Manual 7510 
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Standard media exit shift assembly removal 
1. Remove the rear cover assembly. See “Rear cover assembly removal” on page 4-5.
Warning:  Ensure that the rear left middle cover is removed before removing the rear left upper cover, or 
damage will occur.
2. Remove the rear left middle cover. See “Rear left middle cover removal” on page 4-6.
3. Remove the rear left upper cover. See “Rear left upper cover removal” on page 4-7.
4. Disconnect the two connectors...
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