Land Rover Range Rover Body Repair Rover Manual

PANEL REPAIRS
13
SEALING AND CORROSION PROTECTION
22. Structural adhesive
23. Semi-structural adhesive/anti-flutter material
24. Seam sealer light
25. Seam sealer light, structural adhesive
26. Seam sealer light27. Seam sealer
28. Seam sealer
29. Seam sealer heavy
30. Seam sealer light
31. Seam sealer light
All areas symmetrically opposite to those shown are also treated.
See GENERAL INFORMATION DATA, Information section. 

77PANEL REPAIRS NEW RANGE ROVER
14
SEALING AND CORROSION PROTECTION
34. Seam sealer light
35. Seam sealer light
36. Seam sealer light
37. Seam sealer light
All areas symmetrically opposite to those shown are also treated.
See GENERAL INFORMATION DATA, Information section. 

PANEL REPAIRS
15
SEALING AND CORROSION PROTECTION
32. Brushable sealer
33. Seam sealer light
38. Seam sealer light39. Seam sealer light
40. Seam sealer light
41. Seam sealer light
All areas symmetrically opposite to those shown are also treated.
See GENERAL INFORMATION DATA, Information section. 

PANEL REPAIRS
1
PANELS PAINT
Replacement Panels
Service panels are supplied with a cathodic primer
coating as part of the panel protection, and in
compliance with the vehicles Corrosion Warranty
where applicable.DO NOT remove this primer
before paint refinishing. In the event of localised
surface damage or imperfections, ensure that the
minimum of primer is removed during rectification
work for effective repair.
Rectify damage by panel beating or straightening. To
remove corrosion or paint runs on outer...

77PANEL REPAIRS NEW RANGE ROVER
2
PANELS Clinch Panels (eg Doorskins etc.)
1. Abrade primer on new and existing panel joint
faces, and clean using a solvent wipe.
2. Apply metal-to-metal adhesive where applicable.
3. Where joints are to be spot welded, apply
suitable weld-through, zinc rich primer to weld
areas.
4. Where joints are to be MIG, arc or gas welded,
apply zinc rich primer in adjacent areasbut
leave the welded area untreated.
5. To retain the panel whilst clinching the flanges,
tack spot weld...

PANEL REPAIRS
3
PANELS SERVICE CONDITION OF PANELS
Bodyshell Assembly
Bodyshells, which are also supplied with sunroof
aperture (not shown), are serviced less front wings,
bonnet,door assemblies and upper/lower tailgates.
Headlamp and Grille Panel
Headlamp/grille panels are serviced as a complete
assembly including a bolt-on bonnet lock platform.Front Wing
Front wings are serviced as separate bolt-on
aluminium panels.
Bonnet
Bonnets are serviced less hinges which are available
separately. 

77PANEL REPAIRS NEW RANGE ROVER
4
PANELS Valance and Wheelarch
Valance and wheelarch panels are serviced as a
separate part and are fitted to the bulkhead.
Front Sidemember
Front sidemembers are fitted to the A post and
valance/wheelarch.
A Post Lower
The A post lower is fitted to the bulkhead, inner sill
and A post reinforcement.A Post Panels
A posts are serviced as separate A post repair
panel (1), upper A post (2) and A post reinforcement
(3).
B Post Panels
B posts are serviced as separate BC post...

PANEL REPAIRS
5
PANELS Door Assemblies and Outer Door Panels
Door assemblies comprise an aluminium outer panel
fitted to a steel frame.BC Post Repair Panel
BC posts are serviced as a complete panel including
the sill.
Roof Assembly
Roof assemblies are serviced complete with inner
frames. 

77PANEL REPAIRS NEW RANGE ROVER
6
PANELS Outer Rear Quarter Panel
Outer rear quarters are serviced as a separate panel.
Lower Panel
Lower panels are serviced as an assembly including
the tailgate lock reinforcement.Upper Tailgate Assembly
Upper tailgates are serviced less hinges, which are
available separately.
Lower Tailgate Assembly
Lower tailgate assemblies comprise an aluminium
outer panel fitted to a steel frame and are serviced
less hinges, which are available separately. Lower
tailgate outer...

PANEL REPAIRS
7
PANELS Inner Rear Quarter Panel
Inner rear quarters are serviced as an assembly with
associated reinforcements and brackets.
Rear Crossmember Panel
The rear crossmember is serviced as a separate
panel.Load Floor Side
Load floor sides are serviced as a separate panel.
Rear Crossmember Extension
The rear crossmember extension is serviced
separately.