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Land Rover Lesson 2 Auto Trans Coolingine Rover Manual

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Page 201

CYLINDER BLOCK COMPONENTS
Piston rings1Piston2
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Page 202

Circlip3
Connecting rod4
Bolts5
Connecting rod bearing shells6
Bearing7
Gudgeon pin8
Circlip9
Cylinder block10
Pistons11
Bolts12
Washer13
Flywheel14
Seal15
Bolts16
Crankshaft17
Thrust washer18
Thrust washer19
Bearing shells - upper20
Bearing shells - lower21
Oil level gauge tube22
Oil level gauge23
Bedplate24
Bolts25
Bolts26
Windage tray27
Bolts28
Bolts29
Bolts30
Bolt31
Bolt32
Oil pick-up pipe33
Bolts34
Sump35
Bolts36
Bolts37
Bolts38
Oil filter39
Oil cooler assembly40
Bolts41
Oil filter head assembly42...

Page 203

Engine Data Locations
Engine part number1Engine data (main bearing diameters, cylinder
bore diameters, etc), emissions code and engine
number
2
Engine data is marked at three locations, two on the
cylinder block (shown) and one on the engine front
cover, which consists a label displaying the engine
number. Component diameters are represented by
alphabetical and numerical codes; keys to the codes are
in the Service Repair Procedures (SRP) Manual.
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Page 204

Connecting Rods and Pistons
The connecting rods are manufactured from
sinter-forged steel and have fracture-split bearing caps.
The bearing caps are produced by fracturing the
opposing sides of the connecting rod at the bearing
horizontal centre line. As well as being easier to
manufacture, when reassembled the fractured surfaces
interlock to form a strong seamless joint. The cylinder
position is marked on adjoining sides of the joint to
identify matching connecting rods and bearing caps.
The connecting...

Page 205

Crankshaft Position Sensor
Crankshaft position sensor (CKP)1
The CKP sensor is installed at the rear of the sump. It
is a variable reluctance sensor that provides an input of
engine crankshaft speed and position.
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Page 206

Knock Sensors
Bolt1Knock sensor2
The knock sensors are installed in the cylinder block on
the inboard side of each cylinder bank. They are
piezo-electric sensors that provide inputs to detect and
locate detonation during combustion.
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Page 207

Starter
Bolt1
Starter motor2
Bolt3
The engine starter motor is installed at the rear right
side of the engine, at the cylinder block to bedplate split
line.
Coolant Drain Plug/Heater
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A coolant drain plug is installed on the rear left side of
the cylinder block. On vehicles with the cold climate
package, the cylinder block heater replaces the drain
plug.
On vehicles destined for Canada, the coolant heater is
installed during engine manufacture, but for
Scandinavian vehicles the heater is supplied in kit form
to be installed at the dealership.
Coolant Pump
Coolant pump1
Bolt2
Pulley3
Bolt4
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The coolant pump is installed between the two cylinderbanks, on the front face of the cylinder block.
Thermostat Housing
Coolant outlet elbow1
Bolt2
Thermostat housing3
Bolt4
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The composite thermostat housing is installed between
the two cylinder banks, immediately above the coolant
pump. The thermostat controls the flow of coolant
through the radiator.
CRANKSHAFT AND SUMP COMPONENTS
Bedplate1Main bearings - lower2
EngineLesson 2 – Powertrain
61Technical Training (G421094) 
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