Land Rover Defender Workshop Rover Manual
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01INTRODUCTION 8 INFORMATION JUMP STARTING WARNING: Hydrogenandoxygen gases are produced duringnormal battery operation. Thisgasmixture canexplode if flames, sparksorlighted tobacco arebrought near battery. Whencharging orusing abattery in an enclosed space,always provide ventilation and shield youreyes. Keep outofreach ofchildren. Batteries contain sulphuric acid.Avoid contact withskin, eyes, or clothing. Also,shield eyeswhen working near battery toprotect against possible splashing of acid solution....
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INTRODUCTION9 INFORMATION ABBREVIATIONS ANDSYMBOLS USEDINTHIS MANUAL Across flats(bolt size) AF ............................................ After bottom deadcentre ABDC ................................... After topdead centre ATDC ......................................... Alternating current a.c. ................................................. Ampere amp ................................................................ Ampere hour amphr .................................................... Before bottom...
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01INTRODUCTION 10 INFORMATION CROSS REFERENCE OFEMISSION SYSTEM TERMINOLOGY NEW TERM (ACRONYM) Accelerator pedal (AP) ................................................. Air cleaner (ACL) .......................................................... Air conditioning (AC) .................................................... Battery positive voltage (B+) ........................................ Closed loop (CL) .......................................................... Closed throttleposition (CTP)...
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INTRODUCTION11 INFORMATION VEHICLE IDENTIFICATION NUMBER(VIN) The Vehicle Identification Numberandthe recommended maximumvehicleweights arestamped on aplate riveted tothe brake pedalboxinthe engine compartment. TheVINisalso stamped onaplate visible through theLHside ofthe windscreen, see J6088. A. Type approval B. Identification C. Maximum permittedladenweight forvehicle D. Maximum vehicleandtrailer weight E. Maximum roadweight-front axle F. Maximum roadweight-rear axle The number isalso stamped onthe RH...
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01INTRODUCTION 12 INFORMATION LOCATION OFIDENTIFICATION NUMBERS Engineserialnumber -300Tdi Engine The 300Tdi enginenumber isstamped onthe cylinder block onthe RH side ofthe engine abovethe camshaft frontcover plate. Maingearbox R380serial number Stamped onacast padonthe bottom RHside ofthe gearbox. Transfer gearboxLT230serialnumber The serial number isstamped onthe LHside ofthe gearbox casingbelowthemainshaft rearbearing housing adjacent tothe bottom cover,seeJ6092. Front axleserial number Stamped onthe...
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INTRODUCTION13 INFORMATION FAULT DIAGNOSTIC EQUIPMENT TESTBOOK For Defender modelsfittedwiththevehicle Anti-theft Immobilisation andAlarm System, diagnostic equipment, namedTestBook, isavailable toassist in the diagnostic andfault finding abilities ofthe Dealer workshop. Adiagnostic connector, locatedunderthe front centre seat,orcubby box,asshown below,is provided tofacilitate theprocedures. Ifan exhaust gasrecirculation (EGR)system isfitted, this toocan bechecked usingTestBook. Adiagnostic connector,...
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GENERALSPECIFICATION DATA 1 INFORMATION 300Tdi ENGINE Type Directinjection, turbocharged, intercooled ................................................................................. Number ofcylinders 4 ......................................................... Bore 90,47mm ................................................................................. Stroke 97,00mm ............................................................................... Capacity 2495cc...
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04GENERAL SPECIFICATION DATA 2 INFORMATION Camshaft Drive 30mm wide drytoothed belt ................................................................................. Location Righthandside(thrust side) ........................................................................... End float 0,1-0,2 mm ........................................................................... Number ofbearings 4 .......................................................... Material Steelshell, whitemetal lined...
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GENERALSPECIFICATION DATA 3 INFORMATION FUEL SYSTEM Fuel liftpump type Mechanicalwithhand primer ............................................................ Fuel liftpump pressure 42-55 Kgf/cm 2 (3 -4 lbf/in 2 ) at1800 rpm ..................................................... Fuel filter Paperelement indisposable canister .......................................................................... Air cleaner Paperelement type ...........................................................................
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04GENERAL SPECIFICATION DATA 4 INFORMATION Front axle Type Spiralbevel, enclosed constantvelocityjoints,fully ................................................................................. floatingshafts,32°angularity ofuniversal jointonfull lock Ratio 3.54:1 ................................................................................. Propeller shafts Type, frontandrear Tubular51mm dia. .......................................................... Universal joints OpentypeHookes O3EHD...