Land Rover Defender Workshop 1993 Rover Manual

MAINTENANCE 
RENEW MAIN AND TRANSFER  GEARBOX OILS  DRAIN AND RENEW  LT230T TRANSFER 
DRAIN  AND REFILL  LT77S MAIN GEARBOX  GEARBOX 
OIL 
1. Drive the vehicle to level  ground  and place  a 1. Drive the vehicle to level  ground  and place  a  container under the gearbox to catch  the old 
suitable  container  under the gearbox 
to catch  oil. 
the  old  oil. 
2. Remove  the drain  plug and allow  the oil to 
2. Remove  the gearbox  and extension  case  drain. Fit the plug  using  a new  washer, if...

MAINTENANCE 
RENEW SWIVEL  PIN HOUSING  OIL  RENEW FRONT AND REAR AXLE  OIL 
1. Drive the vehicle to level  ground  and place  a 1. Drive the vehicle  to level  ground  and place a 
container  under each swivel  housing  to catch  container under the axle to be drained. 
the  used  oil. 
2. Using  a spanner  with a 13 mm square  drive 
2. Remove  the drain  plug and allow  the oil to remove  the drain  plug and allow  the oil to 
drain  completely  and clean  and refit the plugs.  drain completely....

MAINTENANCE 
GENERAL MAINTENANCE  AND ADJUSTMENT 4. Withdraw  the pad  retaining  pins. 
5. Remove  the anti-rattle  springs  and withdraw 
This second  part of the  maintenance  section covers  the friction  pads. 
adjustments  and items  of general  maintenance  as 
6. Clean the exposed  surfaces of the pistons 
dictated by the MAINTENANCE  SCHEDULES . with new hydraulic  fluid or brake  cleaning 
However,  only maintenance  operations that are not  fluid. 
included  in the  OVERHAUL  SECTlONS of the...

CHANGING THE HYDRAULIC  BRAKE FLUID 
In the  service  schedule  it IS recommended  that the  Pipes attached  to the  breathers  on the  axles 
brake  fluid is renewed  at 
18,000 miles (30.000 km) terminate  inside the engine  compartment. This allows 
intervals  or every  eighteen  months. If the following  the axles  to breath  whilst the vehicle IS traversing 
procedure  is adopted  air should  not enter  the  mud and water. 
No maintenance  is required  except 
system.  to ensure  that the pipes 
do...

MAINTENANCE 
CHECK FRONT WHEEL  ALIGNMENT  ADJUST 
REAR BRAKES  DEFENDER  110 ONLY 
Recognised  front wheel  alignment  tracking 1. Raise up vehicle  and lower  onto axle stands. 
equipment  should be used 
to perform  this check. 
See 
SECTION  04 for wheel  alignment  data. Before 
checking  the alignment  make the following  checks:. 
2. Each shoe is independently  set by means of a 
hexagon  adjuster.  Check that the wheel  turns 
freely  and turn  one adjuster  until the shoe 
IS 
locked  against...

ADJUST TRANSMISSION  BRAKE  (Handbrake) 6. Fit the  clevis  pin, washer  and  a NEW split pin. 
7. Slacken  the  adjuster 1 or 2 notches  until 
1. Set the vehicle  on  level  ground  and chock the  handbrake shoes just  clear the drum. 
wheels. 
8. Apply  the handbrake  gradually. The  drum 
2. Release the  handbrake  fully.  should 
still  rotate on  the  first ratchet and start 
3. Remove  the clevis  pin connecting  the to come on at the  second  ratchet. 
handbrake  lever 
to the  relay  at  the...

MAINTENANCE 
ST3413M 
FILTERS FUEL FILTER 
AIR CLEANER  ELEMENT 
Removing WARNING: Ensure that the fuel  handling 
precautions  given 
in Section 01 - Introduction 
1. Release the three  clips and remove  the inlet  regarding  fuel handling  are strictly  adhered  to 
tube.  when carrying 
out the following  instructions. 
2. Remove the nut and end  plate. 
3. Withdraw  element and discard. WARNING: The  spilling  of fuel is unavoidable 
during  this operation.  Ensure that all necessary 
Refitting...

MAINTENANCE 
Charcoal canister Defender 110 3. Disconnect  pipe. 
Remove 
4. Loosen  bolt and  remove  charcoal  canister 
1. Disconnect  battery negative  lead. 
2. Disconnect  both purge  lines. 
3.  Release  canister from its mounting  bracket. 
Refitting 
5. Reverse the removal  procedure. 
POSITIVE  CRANKCASE  VENTlLATION  INTAKE 
FILTER 
1. Pry the  filter  holder  upwards  to release it from 
the  rocker  cover. 
2. Discard  the sponge  filter. 
Refit 
4. Reverse  the removal  procedure,  ensuring...

CLEAN PLENUM  CHAMBER  VENTILATION 7. Any remaining  consolidated  matter can be 
PASSAGEWAY dislodged  using a piece of soft bent wire or a 
pipe  cleaner.  Finally the passageway  must 
The  cleaning 
of the plenum  chamber  ventilation  again be blown  out to remove  any remaining 
passageway  can be carried  out without  removing  the  debris. 
plenum  chamber  from  the ram  housing. 
8. Remove  the small T piece  between  the 
crankcase  ventilation  hoses and check  that 
it 
CAUTION: Care must be...

RR2171E 
MAINTENANCE 
RR1876E 
GENERAL  MAINTENANCE AND ADJUSTMENTS 
CHECK/ADJUST  OPERATION 
OF ALL WASHERS 9. Ensure  that replacement H.T. leads  are 
AND TOP-UP  RESERVOIR refitted  in their  spacing  cleats in accordance 
with  the correct  layout illustrated. 
Failure 
to observe  this instruction  may result 
in  cross-firing  between two closely  fitted leads 
which  are consecutive  in the  firing  order. 
Fitting H.T. leads 
1. Check  the operation of windscreen,  tailgate 
and  headlamp...