Land Rover Defender Workshop 1993 Rover Manual

TORQUE WRENCH SETTINGS 
REAR AXLE AND FINAL  DRIVE  Nm 
Crown 
wheel to differential case .......................................... 160 
Rear cover  to axle case ....................................................... 24 
Ball joint  mounting  bracket to axle case ............................... 133 
Drum to hub ........................................................................\
. 18 
Rear  brake assembly  and stub axle rear to axle .................. 65 
Universal Joint flange to propeller  shaft...

TORQUE WRENCH SETTINGS 
POWER ASSISTED  STEERING Nm 
Mounting  bracket to front  cover 
........................................... 25 
Mounting  plate 
to mounting bracket ..................................... 25 
Pulley  to P A S  pump 
........................................................... 9 
P.A.S  pump to mounting  bracket ......................................... 25 
P.A.S  box 
16 mm thread ...................................................... 20 
P.A.S  pump union...

GENERAL FITTING INSTRUCTIONS 
PRECAUTIONS  AGAINST  DAMAGE  PREPARATION 
1. Always fit covers to protect  wings before 1. Before removing  a component,  clean it and its 
commencing  work in engine  compartment.  surrounding areas as thoroughly  as possible. 
2. Cover  seats and carpets,  wear clean  overalls 2. Blank off any  openings  exposed by 
and  wash  hands  or wear  gloves  before  component removal, using greaseproof  paper 
working  inside car.  and 
masking  tape. 
3. Avoid spilling...

GENERAL FlTTlNG INSTRUCTIONS 
INSPECTION - GENERAL it could be established  that damage  was 
1. Never inspect  a component  for wear  or 9. When fitting bearing  to shaft,  apply force only 
dimensional  check unless 
it is absolutely  to inner  ring of bearing,  and only  to outer  ring 
clean;  a slight  smear  of grease  can conceal 
an  incipient  failure. 
2. When a component  is to  be  checked 
dimensionally  against figures quoted for it, use 
correct  equipment  (surface plates, 
micrometers,...

GENERAL FITTING INSTRUCTIONS 
6. Grease outside diameter  of seal,  place  square 
to  housing  recess and press  into position, 
using  great  care and 
if possible  a bell  piece 1. Before  removing  any brake or power  steering 
to  ensure  that seal  is not  tilted.  (In some  hose, clean end fittings  and area  surrounding 
cases 
it may  be preferable  to fit seal  to  them as thoroughly  as possible. 
housing  before fitting to shaft.)  Never let 
2.  Obtain appropriate  blanking caps before...

GENERAL FITTING INSTRUCTIONS 
METRIC        BOLT          IDENTIFICATION  HYDRAULIC                           FlTTlNGS - Metrication 
1. An IS0 metric bolt or screw,  made of steel WARNING:  Metric and Unified  threaded  hydraulic 
and larger  than 6 mm in diameter  can be parts.  Although  pipe connections  to brake 
identified  by either  of the  symbols  IS0 M or M system units incorporate  threads of metric  form, 
embossed  or indented  on top  of the  head. those  for power  assisted  steering are...

ST1031M 
GENERAL FITTING INSTRUCTIONS 
A B 
ST1032M 
4. All metric  ports in Cylinders  and calipers  have 
no  counterbores,  but unfortunately  a few 
cylinders  with UNF  threads  also have  no 
counterbore.  The situation  is, all  ports  with 
counterbores  are UNF,  but ports  not 
counterbored  are  most likely to be  metric. 
5.  The  coulour  of the  protective  plugs in hydraulic 
ports  indicate  the size  and the  type  of the 
threads  but the function  of the  plugs  is 
protective  and not...

GENERAL FlTTlNG INSTRUCTIONS 
1 
ST1039M 2 
3 
NUTS  UNIFIED THREAD  IDENTIFICATION 
1. When tightening a slotted  or castellated  nut 1. Bolts 
never  slacken  it back  to insert  split pin or 
A circular  recess is stamped  in the  upper 
locking  wire except  in those  recommended  surface of the  bolt  head. 
cases  where  this forms  part of an  adjustment. 
2. Nuts 
If difficulty is experienced,  alternative washers A continuous  line of circles is indented on one 
or  nuts  should 
be selected,...

RECOMMENDED LUBRICANTS, FLUIDS AND CAPACITIES 
RECOMMENDED  LUBRICANTS AND FLUIDS 
REISSUED: FEB 1993 1  

RECOMMENDED LUBRICANTS, FLUIDS AND CAPACITIES 
2 REISSUED: FEB 1993