Land Rover Defender Workshop 1993 Rover Manual

ROCKER COVER - RIGHT HAND - RENEW 10. Apply Bostik  1775 impact  adhesive to rocker 
cover  seal face  and gasket,  using a brush  to 
1.  Disconnect  battery negative  lead.  ensure an even  film. Allow  adhesive 
to 
2. Disconnect  purge pipe from  charcoal  canister  become touch dry. 
at  plenum.  11. 
Place  one end of gasket  into cover  recess 
3. Remove  breather  pipe from  rocker  cover.  with 
edge  firmly  against  recess wall, holding 
4. Remove  coolant pipes from inlet manifold.  remainder...

14. Place one end of gasket  into cover  recess 
with edge firmly  against  recess wall, holding 
remainder  of gasket  clear. Work around  cover, 
pressing  gasket into place  ensuring  edge 
firmly  contacts  recess wall. 
2. Loosen  four rocker  shaft fixings 
ROCKER SHAFT RENEW 
1. Remove  rocker covers  as required, 
RR3821M 
15.  Allow  cover to stand  for thirty  minutes  before 3. Remove  rocker shaft assembly. 
fitting. 
16.  Fit 
rocker  cover to cylinder  head with four  NOTE: Each rocker...

ENGINE 
HYDRAULIC TAPPETS RENEW  CRANKSHAFT  PULLEY 
ASSEMBLY 
1. Remove  rocker shafts. 1. Remove  viscous coupling,  see viscous 
2.  Remove  inlet manifold. 
3.  Remove  push rods,  retain  in removal  2. Remove  water pump  drive belt. 
coupling, 
fan blades,  pulley and fan cowl. 
3.  Remove  alternator  drive belt. 
Remove  power steering  pump drive belt. 
5.  Raise  vehicle  on ramp. 
6.  Remove  bell housing  bottom cover. 
7.  With  assistance  to stop  flywheel  rotation, 
remove  crankshaft...

ENGINE 
FRONT COVER GASKET 29. Clean  threads  of cover  fixing bolts,  apply 
1.  Remove  crankshaft  pulley.  30. Fit timing  cover,  fit fixing  bolts,  tighten  to 28 
2.  Remove  water pump  pulley.  Nm. 
3.  Release  distributor  cap clips.  31. Fit alternator  support strut to front  cover. 
4.  Release  plug leads  from plugs  and clips. 
5.  Place  cap and  leads  to one  side.  Nm. 
6.  Turn  engine  until No. 1 piston  is at T.D.C. 
7.  Check  position  of rotor  arm.  34. Lubricate...

ENGINE 
TIMING CHAIN AND CHAINWHEELS 
Remove 
1.  Remove  engine. 
2. Remove flywheel. 
1.  Remove  front cover. 
3. Remove  dipstick. 
2. Remove  retaining  bolt and  washer,  remove 4. With assistance,  invert engine,  support on 
distributor  drive gear and spacer. 
3. Ensure  number  one piston  is at TDC. 
4.  Remove  chainwheels  and chain  as an 6. Remove  rear main  bearing  cap. 
assembly. 
7. Remove  cross seals from cap. 
8. Remove  crankshaft  rear oil seal. 
9. Clean  main bearing  cap and...

RR3828M 
ENGINE 
15. Ensure oil seal guide  RO1014  and crank 
journal  are scrupulously  clean. Coat seal 
guide  and 
oil seal journal  with clean  engine 
oil. 
CAUTION: Do not  handle  oil seal  lip, check 
it is not  damaged.  Ensure outside  diameter 
remains  clean and dry. 
16.  Position  oil seal  guide  RO1014 on crankshaft 
flange. 
NOTE: lubricant  coating must cover  seal 
guide  outer surface  completely  to ensure 
that  oil seal 
lip is not  turned  back during 
assembly.  Position 
oil...

RO605351 
18G1150 
18G1150E 
18G79 
ENGINE 
LRT-12-041 Guide bolts 
RO605351 LRT
-12-013 
18G1150  Piston 
pin remover/replacer - Basic tool 
LRT-12-014 
18G1150E  Adaptor 
remover/replacer - piston pin 
LRT
-12-001  Clutch centralising tool. 
18G79  

ENGINE 
MS1519A 
RO.600959 
LRT-12-034 Spring compressor 
MS1519A 
LRT
-12-038 
RO600959 
exhaust 
Drift - Valve  guide replacement - intake  and 
LRT
-12-515 
RO605774A  Distance 
piece for valve guide 
LRT-12-504 Valve seat cutter 
MS621 MS.621  

RO.1014 
RO274401 
ENGINE 
LRT-12-010 Crankshaft rear seal  sleeve 
RO1014 
LRT-12-037 Drift for valve  guide  removal - intake  and RO274401A    exhaust 
LRT-12-047 Torque  adaptor  lambda sensor 
LST134 
LST134  

EMISSION CONTROL The purpose of the crankcase  ventilation system is 
to ensure  that any noxious  gas generated  in the 
Three  systems  are used  to control  the vehicle  engine crankcase 
is rendered  harmless  by burning  in 
atmospheric  emissions these are: 
the combustion  chambers as follows: 
Oil  laden  noxious  gas in the  engine  crankcase  is 
Engine  crankcase  fume emissions. 
drawn through  an oil separator 
3 located  on the  right 
Fuel  tank Evaporative  emissions  cylinder head rocker...