Land Rover Defender 90 Workshop 2nd Edition Nas Rover Manual

76CHASSIS AND BODY
28
REPAIR TRIM CASING - FRONT DOOR SOFT TOP
Service repair no - 76.34.01
Remove
1.Prise open 2 finishers and remove 2 screws
securing door pull.
2.Remove 13 screws securing door trim casing.
3.Release trim casing from door, disconnect wires
from speaker and withdraw casing from door
handle.
Refit
4.Ensure screw inserts are in door panel or use
new inserts. Ensure that anti-vibration pads are
in position on trim casing.
5.Position trim casing to door, connect speaker
wiring and engage...

CHASSIS AND BODY
29
REPAIR TAIL DOOR LOCK - SOFT TOP
Service repair no - 76.37.16
Remove
1.Open tail door.
2.Remove 2 screws, washers and nut retainer
securing top of lock to door.
3.Remove 2 nuts, washers and screw retainer
securing bottom of lock to door.
4.Withdraw lock assembly.
5.Remove door lock gasket.
6.Clean sealant from retainer plates.
7.Insert key into barrel, depress lock barrel plunger
and withdraw barrel from lock.Refit
8.Fit new barrel into lock.
9.Apply sealant to lock retainer plates....

76CHASSIS AND BODY
30
REPAIR EXTERIOR ROLL-OVER BAR
Service repair no - 76.11.39
Remove
1.Remove torx bolt, from both sides, securing top
of roll-over bar to roof mounted bar.
2.With assistance to support roll-over bar at
windscreen, remove 4 torx bolts, from both
sides, securing roll-over bar to fender mounting.3.Remove two torx bolts, from both sides, securing
top bar to roof mounting.
4.Slide top bars rearwards to disengage from main
roll-over bar assembly.
5.Lift main roll-over bar assembly from...

CHASSIS AND BODY
31
REPAIR INTERIOR ROLL-OVER BAR - HARD TOP
Service repair no - 76.11.40
Remove
1.Remove rear seat squabs.
See rear seat
squab
2.Remove rear end trim panels.See rear end
trim panel - hard top
3.Remove side trim panels.See side trim panel
- hard top
4.Remove centre console.See Centre console
5.Remove 4 bolts securing centre section of
roll-over bar and seat belt stalks to floor. On
drivers side, disconnect harness plug connector
of audible warning circuit at belt stalk.
6.Remove 2 torx...

76CHASSIS AND BODY
32
REPAIR Refit
13.Supporting from both sides, position roll-over
bar, engage struts in rear corners and front of
side panels. Align on floor.
14.Secure front seat belt inertia reels and rear seat
belts to roll-over bar mountings. Tighten bolts to
32 Nm, 24 lbf ft.
15.Raise roll-over bar assembly and secure to roof
mounting brackets. Tighten bolts to
45 Nm, 33
lbf ft.
16.Secure roll-over bar to wheelarches. Tighten
bolts to
45 Nm, 33 lbf ft.
17.Secure roll-over bar to body side...

CHASSIS AND BODY
33
REPAIR WINDSCREEN GLASS
Service repair no - 76.81.01
Remove
1.Remove windscreen wiper arms.
See WIPERS
AND WASHERS, Repair, Wiper arm
2.Remove rear view mirror.See Interior rear
view mirror
3.Remove 2 screws from each side and release A
post finishers.
4.Cover windscreen demist vents with tape to
prevent ingress of glass particles.
5.From the outside: Free lip of the sealing rubber
from sealant along top of frame and down each
side.
6.With an assistant supporting the glass from...

76CHASSIS AND BODY
34
REPAIR REAR TOW BAR
Service repair no - 76.11.41
Remove
1.Remove bolt, washer and nut from both sides,
securing tow bar lower mounting brackets and
towing [fender] eyes to chassis.2.Remove 4 bolts and spring washers securing
tow bar centre mounting bracket to chassis.
3.Remove both bolts securing 2 tow bar locating
tubes in rear chassis cross member.
4.Remove 2 bolts securing tow bar top mounting
brackets to chassis.
5.With assistance, withdraw tow bar assembly
from chassis.
Refit...

CHASSIS AND BODY
35
REPAIR BONNET
Service repair no - 76.16.01/99
Remove
1.Remove split [cotter] pin from bonnet prop lower
pivot.
2.Remove washer and anti-rattle washer from
pivot.
3.Position suitable chock to support bonnet in a
position to gain access to hinge nuts.
4.Release bonnet prop from pivot, fold prop up into
bonnet and rest bonnet onto chock.
5.Mark outline of hinge on bonnet.
6.Remove 6 nuts and screws securing bonnet to
hinges.
7.With assistance, remove bonnet.
Refit
8.With assistance,...

76CHASSIS AND BODY
36
REPAIR CENTRE CONSOLE
Service repair no - 76.25.01
Remove
1.Open cubby box lid.
2.Remove in-car entertainment unit - if fitted.
3.Remove 6 screws securing cubby box to
console.
4.Remove cubby box.
5.Release rear edge of selector housing surround.
6.Remove surround.
7.Release hi-low gear lever gaiter from console.
8.Remove hi-low gear lever knob and gaiter
assembly.
9.Remove tray from console.
10.Remove screw securing front edge of console.
11.Remove 3 screws securing rear of...

CHASSIS AND BODY
37
REPAIR RADIATOR GRILLE
Service repair no - 76.55.03
Remove
1.Remove 8 screws securing grille to front panel.
2.Remove radiator grille
Refit
3.Position radiator grille to front panel.
4.Secure grille with screws.GRILLE PANEL
Service repair no - 76.55.06
Remove
1.Remove radiator grille.
See radiator grille
2.Disconnect multiplug from condenser fan
fly-lead.
3.Loosen bolts securing top panel and grille panel
to fenders.
4.Remove bolts securing securing grille panel to
fenders.
5.Remove...