Land Rover Defender 90 Workshop 2nd Edition Nas Rover Manual

76CHASSIS AND BODY
18
REPAIR DOOR LOCK - TAIL DOOR
Service repair no - 76.37.16
Remove
1.Remove door trim casing.
See trim casing -
tail door
2.Remove screws, washers and nut retainer plate
securing top of lock to door.
3.Remove nuts, washers and stud retainer plate
securing bottom of lock to door.
4.Withdraw lock assembly.
5.Remove door lock gasket.
6.Clean sealant from retainer plates.
7.Insert key into barrel.
8.Depress lock barrel plunger and withdraw barrel
from lock.
Refit
9.Fit new barrel into...

CHASSIS AND BODY
19
REPAIR SUN ROOF
Service repair no - 76.83.01
Remove
1.Open sun roof fully.
2.Disengage spring lock from operating handle
catch.
3.Holding sun roof at both sides, release hinges
from locating brackets at front of outer frame.4.Remove sun roof.
5.Starting from centre rear, peel headlining finisher
from inner frame.
6.Remove 18 screws securing inner frame to outer
frame and detach inner frame.
7.Lift outer frame from roof.
NOTE: Assistance may be required to
remove the sun roof...

76CHASSIS AND BODY
20
REPAIR INTERIOR MIRROR
Service repair no - 76.10.51
Remove
1.Remove retaining screw securing mirror
adjustment arm to mounting slug.
2.Slide adjustment arm up from mounting slug and
remove mirror.
Refit
3.Slide mirror adjustment arm over mounting slug.
4.Secure mirror with retaining screw.SUN VISORS
Service repair no - 76.10.47
Remove
1.Raise sun visor.
2.Remove 2 screws and collect sun visor.
Refit
3.Position sun visor and secure with 2 screws. 

CHASSIS AND BODY
21
REPAIR FRONT HEADLINING - HARD TOP
Service repair no - 76.64.10
Remove
1.Remove sun roof headlining finisher.
2.Remove sun visors.
See Sun visors
3.Remove interior lamp.See ELECTRICAL,
Repair, Interior lamp
4.Remove 4 retaining screws and detach both A
post trims.
5.Remove caps and unscrew front seat belt fixing
bolts from B/C posts.
6.Carefully prise side trim panel cap fastener from
B/C posts.7.Carefully prise 2 cap fasteners, from each side,
securing headlining to body at door...

76CHASSIS AND BODY
22
REPAIR REAR HEADLINING - HARD TOP
Service repair no - 76.64.11
Remove
1.Remove rear end trim panel.
See Rear end
trim panel - hard top
2.Remove side trim panels.See Side trim panel
- hard top
3.Remove rear grab handles.See Rear grab
handle - hard top
4.Remove rear end lining.See Rear end lining
hard top
5.Remove rear interior lamp.See ELECTRICAL,
Repair, Interior lamp
6.Remove interior roll-over bar.See Interior
roll-over bar - hard top
7.Carefully prise out 7 trim studs securing...

CHASSIS AND BODY
23
REPAIR Refit
12.With assistance, position rear headlining to roof
and locate rear corners in cant rail.
13.Push headlining rearwards and position over
rear end lining mounting brackets.
14.Locate front corners of headlining in cant rail.
15.Position front edge of rear headlining over front
headlining and secure with trim studs.
16.Adjust rear headlining to achieve good fit at all
corners.
17.Fit rear interior lamp.
See ELECTRICAL,
Repair, Interior lamp
18.Fit interior roll-over...

76CHASSIS AND BODY
24
REPAIR BONNET RELEASE CABLE
Service repair no - 76.16.29
Remove
1.Open bonnet.
2.Remove 8 screws securing grille.
3.Remove grille.
4.Slacken clamping bolt securing bonnet release
cable.
5.Remove cable from lock.
6.Release cable from clip on underside of bonnet
platform.
7.Feed cable through valance.
8.Collect cable grommet.
9.Loosen clamping nut securing bonnet release
pull to mounting bracket.
10.Remove bonnet release pull from mounting
bracket.
11.Withdraw cable through bulkhead....

CHASSIS AND BODY
25
REPAIR LOWER FASCIA PANEL (HEATER DUCT)
ASSEMBLY
Service repair no - 76.46.05
Remove
1.Disconnect battery.
2.Remove steering wheel. If necessary, use puller
LRT-57-014.
3.Remove 7 screws and lift lift top half of nacelle
from steering column switch assembly.
4.Ease bottom half of nacelle from switch
gaiters/grommets and remove.
5.Remove instrument panel.
See INSTRUMENTS,
Repair, Instrument panel
6.Disconnect heater control cable.See HEATING
AND VENTILATION, Repair, Heater control...

76CHASSIS AND BODY
26
REPAIR
10.Remove 4 screws and remove both demister
vents from crash pad.
11.Remove 3 screws securing crash pad to fascia
bulkhead.
12.Remove crash pad.
13.Remove rear door switch panel.
See
ELECTRICAL, Repair, Switch panel-rear door
services
14.Remove 2 screws, washers and nuts securing
auxiliary switch panel to lower fascia panel and
switch cover.
15.Withdraw switch panel and disconnect harness
leads.
16.Remove 2 screws securing switch cover to
parcel tray.
17.Remove air...

CHASSIS AND BODY
27
REPAIR Refit
30.Position lower fascia panel to bulkhead and
secure top edge with 2 bolts.
31.Locate RH footwell cover retaining plate under
bottom edge of fascia panel and secure with 3
screws.
32.Repeat operation for LH footwell cover retaining
plate.
33.Fit remaining lower fascia panel fixing screws.
34.Locate parcel shelf. Ensure all rear door services
and auxiliary switch panel harness leads and
plugs are fed through aperture in parcel shelf.
35.Fit demist hoses into heater duct...