Land Rover Defender 90 Workshop 2nd Edition Nas Rover Manual

76CHASSIS AND BODY
8
REPAIR LATCH ASSEMBLY - FRONT DOOR
Service repair no - 76.37.12
Remove
1.Remove mounting panel.
See Mounting panel
- front door
and support glass with timber.
2.Disconnect control rod from handle operating
lever.
3.Disconnect control rod from locking lever on
handle.
4.Disconnect locking button control rod from latch
mechanism.
5.Remove 2 screws and remove handle assembly
from door.
6.Remove 2 self-tapping screws retaining lower
end of window glass runner.
7.Remove 3 screws securing...

CHASSIS AND BODY
9
REPAIR DOOR GLASS - FRONT DOOR
Service repair no - 76.31.01
Remove
1.Remove mounting panel.See Mounting panel
- front door
2.Remove window regulator.See Window
regulator - front door
3.Push glass up to top of its travel and support
with a suitable length of timber.
4.Remove 2 self tapping screws securing window
glass runner on latch side of door and single
screw from hinge side.
5.Taking care not to damage paint, prise exterior
waist weather strip from door.
6.Remove timber support and...

76CHASSIS AND BODY
10
REPAIR
Refit
8.Insert glass into runners at an angle as
illustrated.
9.Whilst lifting glass, position it squarely in
runners, raise to top of travel and insert timber
support.
10.Secure hinge side runner with single screw
ensuring that packing strip is in position.
11.Locate packing strip and secure opposite runner
with 2 screws. Ensure that all 3 screw heads are
well below bottom of runners to prevent damage
to glass.
12.Locate regulator in window lift channels.
13.Fit mounting...

CHASSIS AND BODY
11
REPAIR
7.To remove barrel from plastic retaining sleeve,
depess spring loaded button and withdraw
sleeve.
Refit
NOTE: If a new barrel is being fitted, check
that number on barrel coincides with
number on accompanying key.
8.Push plastic retaining sleeve over barrel until
spring loaded peg locks it into position.
9.Fit barrel and plastic sleeve assembly to locking
sleeve and insert into exterior handle reversing
instruction 6.
10.Assemble lock lever components as illustrated
and from...

76CHASSIS AND BODY
12
REPAIR REAR SEAT SQUAB
Service repair no - 78.10.58/99
Remove
1.Release seat cushion stowage strap and lower
seat cushion.
2.Loosen 2 bolts securing seat squab brackets to
body side.
3.Remove 2 bolts, plain washers, spring washers
and nuts securing seat squab to wheel arch.
4.Lift and release brackets from retaining bolts and
remove seat squab.
Refit
5.Lower seat squab brackets over retaining bolts,
tighten bolts to
10 Nm, 7 lbf ft.
6.Secure seat squab to wheel arch, tighten bolts...

CHASSIS AND BODY
13
REPAIR REAR SEAT BELTS
Service repair no - 76.73.18
Remove
1.Release belt straps from buckles on both seats.
2.Raise both seat cushions and secure with
stowage straps.
3.Unscrew bolt and remove bracket and inner seat
belt straps.4.Unscrew bolt and remove rear seat buckle strap
from wheel arch.
5.Unscrew bolt and remove front seat buckle strap
from interior roll-over bar mounting.
Refit
6.Reverse removal procedure, ensuring seat belt
fixing bolts are tightened to
32 Nm, 24 lbf ft). 

76CHASSIS AND BODY
14
REPAIR FRONT SEAT BELTS
Service repair no - 76.73.13
Remove
1.Remove cap and unscrew seat belt guide
bracket fixing bolt from B/C post.
2.Remove 3 bolts and plain washers securing seat
belt mounting bracket to body on outside of seat
base.3.Prise seat belt retaining clip from side of seat
mounting and remove trim studs.
4.Unscrew bolt and remove seat belt inertia reel
from roll-over bar mounting bracket.
5.Remove seat belt and inertia reel assembly.
6.Unscrew bolt and washer and...

CHASSIS AND BODY
15
REPAIR SIDE TRIM PANEL - HARD TOP
Service repair no - 76.13.70
Remove
1.Remove rear seat squabs.
See Rear seat
squab
2.Remove rear end trim panel.See Rear end
trim panel - hard top
3.Prise cap from front seat belt upper guide
retaining bolt.4.Unscrew retaining bolt and remove seat belt
from B/C post.
5.Carefully prise 2 trim studs from B/Cpost.
6.Remove 4 bolts securing side trim panel and
forward seat support to body side.
7.Release top edge of side trim panel by striking
upwards...

76CHASSIS AND BODY
16
REPAIR REAR END TRIM PANEL - HARD TOP
Service repair no - 76.13.71
Remove
1.Pull edge of rear end trim panel firmly to release
the two spring retaining clips from vertical rail at
door aperture.
2.Remove rear end trim panel.
Refit
3.Fit new spring clips to the two brackets on side
of trim panel.
4.Position outboard edge of trim panel in corner to
abut side trim panel and locate spring clips on
vertical rail.
5.Press edge of trim panel firmly to secure in
position.REAR GRAB HANDLE -...

CHASSIS AND BODY
17
REPAIR REAR END LINING - HARD TOP
Service repair no - 76.64.12
Remove
1.Remove rear end trim panel.
See Rear end
trim panel - hard top
2.Remove rear grab handles.See Rear grab
handle - hard top
3.Carefully prise out 6 trim studs securing rear end
lining to mounting brackets.
4.Remove rear end lining.
Refit
5.Position rear end lining on mounting brackets
and secure with 6 trim studs.
6.Fit rear grab handles.
See rear grab handle -
hard top
7.Fit rear end trim panel.See rear end trim -...