Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual

12ENGINE
36
DESCRIPTION AND OPERATION CYLINDER HEAD FLOW
1.Cast-in groove between cylinder head and
camshaft carrier
2.Rocker shaft flow
3.Lash adjuster supply channels (10 off)
4.Non-return valve
5.Chain lubrication jet supply6.Oil return from vacuum pump
7.Oil supply to timing chain tensioner adjuster
8.Oil supply to vacuum pump
9.Oil supply hole to camshaft sprocket and timing
chain
Oil passes to the cylinder head from the cylinder block via a non-return valve which is included to prevent oil
draining...

ENGINE
37
DESCRIPTION AND OPERATION An additional tapping is included at the front left hand side of the cylinder head to supply oil to the chain lubrication
jet and a through hole near the front centre of the cylinder head allows a passage of oil through from the cast-in
groove to lubricate the timing chain and camshaft sprocket.
At the centre front of the cylinder head, the cast-in groove channels oil into the rocker shaft via the front rocker
shaft fixing. Oil flow through the rocker shaft and...

12ENGINE
38
DESCRIPTION AND OPERATION 

ENGINE
1
ADJUSTMENT ENGINE OIL PRESSURE CHECK
Service repair no - 12.90.09.01
Check
1.Remove oil pressure switch.See Repair.
2.Connect pressure check kitLRT-12-052C
adaptor and gauge to oil pressure switch
position on oil cooler.
3.Check and if necessary, top-up engine oil.
4.Run engine at idle speed and check that oil
pressure is within limits given.
5.Switch off ignition.
6.Remove oil pressure check kitLRT-12-052C.
7.Clean oil spillage.
8.Fit oil pressure switch.See Repair.
Adjust
1.If engine oil...

ENGINE
1
REPAIR CAMSHAFT
Service repair no - 12.13.02
Remove
1.Remove cylinder head gasket.See this
Section.
2.Note the gasket thickness indicator and ensure
the same thickness gasket is used on refitment
of cylinder head.
3.Disconnect multiplug from injector units and
remove harness from camshaft carrier.
4.Remove and discard multiplug’O’ring.
5.Loosen lock nuts and fully retract rocker
adjusting screws.
6.Progressively loosen then remove and discard 6
bolts securing rocker shaft, remove shaft.
7.Using...

12ENGINE
2
REPAIR
13.Position camshaft in camshaft carrier.
14.Check end-float of camshaft using a DTI.
Camshaft end-float = 0.06 to 0.16 mm (0.002 to
0.006in).
15.Renew components as necessary to achieve
correct end-float.
CAUTION: Cylinder head and camshaft
carrier are machined together as an
assembly. If bearing surfaces in either
component are found to be damaged, complete
assembly must be replaced.
NOTE: The procedure for checking
camshaft bearing clearances is covered in
Td5 Engine Overhaul section...

ENGINE
3
REPAIR
25.Using sequence shown, progressively tighten
bolts to25 Nm (18 lbf.ft).
26.Lubricate a new camshaft rear oil seal with
engine oil, fit seal using a suitable mandrel.
27.Fit rocker shaft ensuring it is located on dowel, fit
new bolts and working from the centre outwards,
tighten bolts progressively to32 Nm (24 lbf.ft).
28.Fit new’O’ring to injector harness multiplug, fit
harness and connect injector multiplugs.
29.Fit cylinder head gasket.See this Section.
30.Before refitting the...

12ENGINE
4
REPAIR Refit
9.Position new crankshaft pulley to vice.
10.Remove 3 bolts and remove damper from
crankshaft pulley.
11.Using a lint free cloth, thoroughly clean oil seal
recess and the running surface on crankshaft
pulley.
12.Fit crankshaft pulley.
13.FitLRT-51-003to crankshaft pulley and secure
with 2 bolts.
14.Fit new crankshaft pulley bolt and tighten to460
Nm (340 lbf.ft).
NOTE: It is recommended that a torque
multiplier is used to tighten crankshaft
pulley bolt.
15.Remove 2 bolts and...

ENGINE
5
REPAIR
7.Fit oil seal housing bolts and using sequence
shown, tighten to9 Nm (7 lbf.ft).
8.Fit sump gasket.See this Section.
9.Fit flywheel.See this Section.BEARING - SPIGOT - CRANKSHAFT
Service repair no - 12.21.45
Remove
1.Remove clutch assembly.See CLUTCH,
Repair.
2.Tap a thread in spigot bush to accommodate a
suitable impulse extractor.
3.Fit extractor to spigot bush.
4.Remove spigot bush from crankshaft.
Refit
5.Clean spigot bush and mating face in rear of
crankshaft.
6.Fit new spigot bush...