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Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual
Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual
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10MAINTENANCE 12 MAINTENANCE AUXILIARY DRIVE BELT Check 1.Check auxiliary drive belt for signs of splits, fraying, oil contamination and wear. NOTE: Any requirement to replace the auxiliary drive belt should be advised to the customer as this will incur additional labour and/or material cost and should not be carried out without the authorisation of the customer. Renew 1.Renew auxiliary drive belt.See ELECTRICAL, Repair. NOTE: Additional time is built into the 96,000/8 year service time to allow for auxiliary drive belt renewal.PAS FLUID, CLUTCH FLUID AND SCREEN WASHER LEVELS PAS Fluid 1.Clean arear around PAS reservoir filler cap, and remove cap. 2.Check fluid level in PAS reservoir. 3.Top-up if necessary to the correct level using recommended fluid.See LUBRICANTS, FLUIDS AND CAPACITIES, Information. 4.Fit filler cap.
MAINTENANCE 13 MAINTENANCE Clutch Fluid 1.Clean area around clutch fluid reservoir cap, and remove cap. 2.Check fluid level in clutch fluid reservoir. 3.Top-up if necessary to the correct level using recommended fluid.See LUBRICANTS, FLUIDS AND CAPACITIES, Information. 4.Fit filler cap. Screen Washer Fluid 1.Clean area around washer fluid filler cap. 2.Check washer fluid level in reservoir. 3.Top-up if necessary to the correct level using recommended fluid.See LUBRICANTS, FLUIDS AND CAPACITIES, Information. 4.Fit filler cap.STEERING BOX Check 1.Check steering box for fluid leaks. Adjust 1.Check there is no backlash in steering box with the road wheels in the straight ahead position. Adjust if necessary.See STEERING, Adjustment.
10MAINTENANCE 14 MAINTENANCE ENGINE OIL WARNING: Avoid excessive skin contact with used engine oil. Used engine oil contains potentially harmful contaminants which may cause skin cancer or other serious skin disorders. 1.Remove underbelly panel.See CHASSIS AND BODY, Repair. 2.Position suitable container beneath sump. 3.Clean arear around drain plug. 4.Remove oil drain plug, discard sealing washer. 5.Allow oil to drain. 6.Fit new sealing washer to oil drain plug. 7.Fit engine drain plug and tighten to23 Nm (17 lbf.ft). 8.Fill engine with recommended grade of oil to correct mark on dipstick.See LUBRICANTS, FLUIDS AND CAPACITIES, Information. 9.Fit underbelly panel.See CHASSIS AND BODY, Repair.CENTRIFUGE ROTOR - Td5 1.Renew centrifuge rotor.See ENGINE , Repair.
MAINTENANCE 15 MAINTENANCE FULL FLOW OIL FILTER 1.Renew full flow oil filter.See ENGINE , Repair.GEARBOX OIL WARNING: Avoid excessive skin contact with used gearbox oil. Used gearbox oil contains potentially harmful contaminants which may cause skin cancer or other serious skin disorders. 1.Renew gearbox oil.See MANUAL GEARBOX, Adjustment.
10MAINTENANCE 16 MAINTENANCE TRANSFER BOX OIL WARNING: Avoid excessive skin contact with mineral oil. Mineral oils remove the natural fats from the skin, leading to dryness, irritation and dermatitis. Check 1.Remove underbelly panel.See CHASSIS AND BODY, Repair. 2.Clean area around oil filler/level plug. 3.Remove oil filler/level plug. 4.Check that oil level is to bottom of oil filler/level plug hole. 5.Remove all traces of sealant from threads of oil filler/level plug. 6.Apply Loctite 290 to threads of oil filler/level plug and tighten to25 Nm (18 lbf.ft). 7.Remove all traces of oil from main casing. 8.Fit underbelly panel.See CHASSIS AND BODY, Repair.Renew 1.Remove underbelly panel.See CHASSIS AND BODY, Repair. 2.Place a suitable container beneath transfer box to catch any fluid spillage. 3.Clean area around oil filler/level and drain plugs. 4.Remove oil filler/level plug. 5.Remove oil drain plug. 6.Allow oil to drain. 7.Apply Loctite 290 to threads of oil drain plug. 8.Fit transfer box drain plug and tighten to30 Nm (22 lbf.ft). 9.Fill transfer box with recommended oil to bottom of oil filler/level plug hole.See LUBRICANTS, FLUIDS AND CAPACITIES, Information. 10.Remove all traces of sealant from threads of oil filler/level plug. 11.Apply Loctite 290 to threads of oil filler/level plug and tighten to25 Nm (18 lbf.ft). 12.Remove all traces of oil from main casing. 13.Fit underbelly panel.See CHASSIS AND BODY, Repair.
MAINTENANCE 17 MAINTENANCE FRONT AND REAR AXLE OIL Renew A- Front and rear axle, 90 models, front, 110/130 models. B- Rear axle, 110/130 models. WARNING: Avoid excessive skin contact with used axle oil. Used axle oil contains potentially harmful contaminants which may cause skin cancer or other serious skin disorders.1.Ensure vehicle is level and place suitable tray under axle to be drained. 2.Using 13mm square drive wrench, remove drain and filler/level plugs from axle and allow oil to drain completely. 3.Clean and refit drain plug. 4.Inject new oil, until it runs out from filler/level hole. Allow excess oil to drain and wipe clean. See LUBRICANTS, FLUIDS AND CAPACITIES, Information. 5.Clean and refit filler/level plug. Check 1.Ensure vehicle is level. 2.Using 13 mm square drive wrench, remove filler/level plug. 3.If necessary inject new oiluntil oil runs out from filler/level hole. Allow excess oil to drain and wipe clean.See LUBRICANTS, FLUIDS AND CAPACITIES, Information. 4.Clean and refit filler/level plug.
10MAINTENANCE 18 MAINTENANCE PROPELLER SHAFTS 1.Clean area around front universal joint grease nipple. 2.Apply recommended grease to the grease nipple.See LUBRICANTS, FLUIDS AND CAPACITIES, Information.CLUTCH PIPES AND UNIONS Check 1.Check route of clutch pipe from master cylinder to slave cylinder. Ensure that pipe is correctly retained and shows no signs of fluid leakage or chafing. 2.Check unions for signs of fluid leakage.
MAINTENANCE 19 MAINTENANCE PAS PIPES AND UNIONS Check 1.Check PAS pipes for correct, secure routing and signs of chafing. 2.Check for signs of fluid leakage from PAS pump, hoses, and hose unions.ENGINE, GEARBOX, TRANSFER BOX AND AXLES Check 1.Check for oil leaks from engine, gearbox, tansfer box, and front and rear axles. Pay particular attention to areas around oil seals.
10MAINTENANCE 20 MAINTENANCE EXHAUST SYSTEM 1.Visually check condition of exhaust system for signs of damage. 2.Check condition of exhaust heat shields. 3.Check exhaust system is firmly secured and check condition of exhaust mounting rubbers, clamps and brackets.STEERING BOX AND SUSPENSION 1.Check steering box fixings. Tighten if necessary to81 Nm (60 lbf.ft). 2.Check LH and RH front radius arm fixings. Tighten if necessary.See FRONT SUSPENSION, Repair. 3.Check Panhard rod fixings. Tighten if necessary. See FRONT SUSPENSION, Repair. 4.Check all rear axle fixings. Tighten if necessary.
MAINTENANCE 21 MAINTENANCE STEERING BALL JOINTS 1.Check for wear in joints by moving ball joint up and down vigorously. If free movement is apparent, fit a new joint assembly. 2.Check condition of steering ball joints paying particular attention to dust covers. NOTE: Any requirement to replace the steering ball joints should be advised to the customer as this will incur additional labour and/or material cost and should not be carried out without the authorisation of the customer. NOTE: Ball joints are lubricated for life during manufacture and require no further lubrication unless the rubber boot has been dislodged or damaged. All joints should be checked at specified service intervals, but more frequently if vehicle is used under arduous conditions.