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Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual
Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual
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86ELECTRICAL 12 REPAIR Refit 7.Fit solenoid to mounting bracket and secure with screws. 8.Connect operating rod to solenoid assembly. 9.Fit solenoid to door, fit screw and tighten bolt to 6 Nm (4 lbf.ft). 10.Position harness to solenoid mounting bracket and secure with clip. 11.Connect multiplug to solenoid. 12.Fit tail door trim casing.See CHASSIS AND BODY, Repair.SOLENOID/MOTOR - FRONT DOOR - FROM 02MY Service repair no - 86.26.08 Remove 1.Remove door trim casing.See CHASSIS AND BODY, Repair. 2.Carefully peel back plastic sheet to expose mechanism. 3.Release clip, detach and remove lock solenoid link. 4.Loosen 2 screws securing solenoid, release solenoid from mounting panel, disconnect multiplug and remove solenoid. Refit 5.Connect multiplug to solenoid, locate solenoid to mounting panel and tighten screws. 6.Fit and secure link. 7.Secure plastic sheet. 8.Fit door trim casing.See CHASSIS AND BODY, Repair. 9.Adjust door lock solenoid.See Adjustment.
ELECTRICAL 13 REPAIR SOLENOID/MOTOR - REAR DOOR - FROM 02MY Service repair no - 86.26.09 Remove 1.Remove plastic sheet.See CHASSIS AND BODY, Repair. 2.Release clip, detach and remove lock solenoid link. 3.Release clip and disconnect interior handle link from latch mechanism. 4.Remove 3 bolts securing mounting panel. 5.Loosen remaining bolts and nut, ease mounting panel away from door and retain in this position for access. 6.Disconnect multiplug from solenoid. 7.Remove 2 screws securing solenoid. 8.Remove centre pin from bellcrank pivot and release pivot from mounting panel. 9.Release bellcrank from sill button link and remove from lock solenoid link. 10.Remove door lock solenoid. 11.Remove link from solenoid.
86ELECTRICAL 14 REPAIR Refit 12.Fit link to solenoid, position solenoid, fit bellcrank and connect to sill button link. 13.Secure bellcrank to mounting panel and fit centre pin. 14.Align solenoid and fit and tighten screws. 15.Connect multiplug to solenoid. 16.Fit mounting panel bolts and tighten all bolts and nut to10 Nm (7 lbf.ft). 17.Connect interior handle link to latch and secure with clip. 18.Fit and secure solenoid link. 19.Fit plastic sheet.See CHASSIS AND BODY, Repair.HARNESS - REAR DOOR - FROM 02MY Service repair no - 86.26.19 Remove 1.Remove rear door trim casing.See CHASSIS AND BODY, Repair. 2.Remove nut and disconnect check strap. 3.Carefully peel back section of plastic sheet for access to harness. 4.Disconnect multiplug from solenoid. 5.Release clips securing harness to panel. 6.Release harness sleeve and withdraw harness from door.
ELECTRICAL 15 REPAIR 7.Release multiplug from location at base of’B/C’ post and disconnect multiplug. 8.Release clip securing harness to’B/C’post. 9.Release harness sleeve and remove harness. Refit 10.Feed harness through’B/C’post, connect and secure multiplug. 11.Clip harness to’B/C’post and secure sleeve. 12.Connect multiplug to motor. 13.Secure harness clips and sleeve. 14.Connect check strap, fit nut and tighten sufficiently to allow check strap to pivot without rattling. 15.Secure plastic sheet. 16.Fit door trim casing.See CHASSIS AND BODY, Repair.REVERSE AND FOG GUARD LAMP - BULB Service repair no - 86.40.90 Remove 1.Remove 2 screws securing lamp to housing and withdraw. Disconnect bayonet bulb holder from lamp housing. 2.Remove bulb. Refit 3.Clean bulb and holder. 4.Fit new bulb to holder. 5.Fit bulb holder to lamp. 6.Position lamp, fit and tighten screws.
86ELECTRICAL 16 REPAIR LAMP ASSEMBLY - CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) - FROM 02MY Service repair no - 86.41.32 Remove 1.Open rear door. 2.Remove 2 screws and cover from CHMSL. 3.Remove insulated cover from Lucar connector, release catch’s and disconnect Lucar’s taking care not to damage screen element. 4.Remove nuts securing lamp to rear screen, withdraw lamp assembly, collect seals and washers. 5.Remove rubber backing pad, taking care not to damage screen obscuration band. Refit 6.Clean obscuration band and fit new backing pad. 7.Fit lamp assembly, seals and washers. Fit nuts and tighten to3 Nm (2.2 lbf.ft). 8.Insulate Lucar connector. 9.Connect Lucars to heated rear screen. 10.Fit cover to CHMSL and secure with screws.FLASHER UNIT - HAZARD WARNING - FROM 02MY Service repair no - 86.55.12 Service repair no - 86.55.15 NOTE: This procedure also covers removal of the Heated Front Screen Timer Relay, 86.55.15. Remove 1.Disconnect battery negative lead.See this Section. 2.Remove 4 screws securing instrument pack and release pack from fascia. 3.Disconnect 2 multiplugs from warning lamp panel. 4.Disconnect instrument pack multiplug from main harness. 5.Remove instrument pack.
ELECTRICAL 17 REPAIR 6.Identify and remove relay. NOTE: Flasher unit shown. Refit 7.Fit relay. 8.Position instrument pack and connect multiplugs. 9.Fit instrument pack to fascia and secure with screws. 10.Connect battery negative lead.See this Section.RELAY - HEATED FRONT SCREEN - FROM 02MY Service repair no - 86.55.18 Remove 1.Remove front seat cushion. 2.Release clip and remove compartment cover. 3.Locate and release relay from bracket. 4.Remove relay. Refit 5.Fit relay. 6.Fit relay to mounting bracket. 7.Fit and secure cover. 8.Fit seat cushion.
86ELECTRICAL 18 REPAIR RELAY - REAR FOG GUARD - FROM 02MY Service repair no - 86.55.53 Remove 1.Disconnect battery negative lead.See this Section. 2.Remove 4 screws securing instrument pack and release pack from fascia. 3.Disconnect 2 multiplugs from warning lamp panel. 4.Disconnect instrument pack multiplug from main harness. 5.Remove instrument pack. 6.Remove screw securing relay bracket, disconnect multiplug and remove relay. Refit 7.Fit relay, connect multiplug and secure relay with screw. 8.Position instrument pack and connect multiplugs. 9.Fit instrument pack to fascia and secure with screws. 10.Connect battery negative lead.See this Section.
ELECTRICAL 19 REPAIR RELAY - STARTER - FROM 02MY Service repair no - 86.60.10 Remove 1.Remove 2 screws securing fuse cover and remove cover. 2.Identify and remove relay. Refit 3.Fit relay. 4.Fit fuse cover and secure with screws.SWITCH - HEADLAMP LEVELLING - FROM 02MY Service repair no - 86.65.16 Remove 1.Disconnect battery negative lead.See this Section. 2.Remove fascia console.See CHASSIS AND BODY, Repair. 3.Remove operating knob from light switch. 4.Remove nut securing light switch and remove switch from console. Refit 5.Fit light switch and secure with nut. 6.Fit operating knob to switch. 7.Fit fascia console.See CHASSIS AND BODY, Repair. 8.Connect battery negative lead.See this Section.
86ELECTRICAL 20 REPAIR CIGAR LIGHTER - FRONT - FROM 02MY Service repair no - 86.65.60 Remove 1.Disconnect battery negative lead.See this Section. 2.Remove fascia console.See CHASSIS AND BODY, Repair. 3.Release cigar lighter body and remove from console. Refit 4.Fit and secure cigar lighter body to console. 5.Fit fascia console.See CHASSIS AND BODY, Repair. 6.Connect battery negative lead.See this Section.
88 - INSTRUMENTS CONTENTS Page DESCRIPTION AND OPERATION FASCIA CONSOLE 2.............................................................................................. REPAIR INSTRUMENT PACK 1........................................................................................... CLOCK2 .................................................................................................................