Home > Land Rover > Automobile > Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual

Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual

    Download as PDF Print this page Share this page

    Have a look at the manual Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 364 Land Rover manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.

    Page
    of 627
    							84WIPERS AND WASHERS
    2
    REPAIR
    4.Remove 4 trim studs securing upper rear finisher
    to body.
    5.Release and remove upper rear finisher.
    6.Position drain tin to collect any fluid spillage.
    7.Disconnect washer tube from jet.
    8.Remove nut securing washer jet to body.
    9.Remove washer jet.
    Refit
    10.Fit washer jet to body and secure with nut.
    11.Connect washer tube to jet.
    12.Remove drain tin.
    13.Fit upper rear finisher and secure with trim studs.
    14.Fit both rear grab handles and secure with
    screws.
    15.Fit both rear side window finishers.ARM - WIPER - FROM 02MY
    Service repair no - 84.15.02
    Remove
    1.Raise nut cover on wiper arm and remove nut.
    2.Remove wiper arm from spindle.
    NOTE: Do not carry out further
    dismantling if component is removed for
    access only.
    3.Remove wiper blade.
    Refit
    4.Fit wiper blade.
    5.Fit wiper arm to spindle and align blade to
    windscreen.
    6.Tighten nut securing wiper arm to17 Nm (13
    lbf.ft),and fit cover. 
    						
    							WIPERS AND WASHERS
    3
    REPAIR WIPER MOTOR AND DRIVE RACK - FROM 02MY
    Service repair no - 84.15.09
    Remove
    1.Disconnect battery negative lead.See
    ELECTRICAL, Repair.
    2.Remove wiper arms.See this Section.
    3.Remove fascia console.See CHASSIS AND
    BODY, Repair.
    4.Remove air vent control knobs.
    5.Remove 6 screws, remove fascia closing panel
    and collect nut plate.
    6.Move cover aside and loosen wiper motor drive
    tube nut.
    7.Remove 2 screws securing wiper motor, remove
    retaining strap and mounting pad.
    8.Disconnect multiplug from wiper motor.
    9.Remove tube nut and remove wiper motor with
    rack.
    Refit
    10.Lubricate wiper motor drive rack with grease.
    11.Feed wiper motor rack into tube, connect
    multiplug and fit but do not tighten tube nut.
    12.Fit mounting pad and retaining strap, align wiper
    motor and tighten screws.
    13.Tighten wiper motor tube nut to8 Nm (6 lbf.ft)
    and reposition nut cover.
    14.Fit fascia closing panel. 
    						
    							84WIPERS AND WASHERS
    4
    REPAIR 15.Fit nut plate and fit screws to secure nut plate
    and closing panel.
    16.Fit knobs to air vent control levers.
    17.Fit fascia console.See CHASSIS AND BODY,
    Repair.
    18.Fit wiper arms.See this Section.
    19.Connect battery negative lead.See
    ELECTRICAL, Repair.WHEELBOX/DRIVE PIVOT - FROM 02MY
    Service repair no - 84.15.25
    Remove
    1.Disconnect battery negative lead.See
    ELECTRICAL, Repair.
    2.Remove steering column nacelle.See
    STEERING, Repair.
    3.Remove wiper motor and drive rack.See this
    Section.
    4.Remove 2 screws and move heater fan switch
    aside.
    5.Remove 2 screws securing drivers side demister
    duct.
    6.Disconnect demister tube and remove duct.
    7.Remove bolt and nut and bolt securing steering
    column support bracket and remove bracket.
    8.Remove 11 screws securing fascia support rail. 
    						
    							WIPERS AND WASHERS
    5
    REPAIR
    9.Remove cable ties securing washer tube to
    windscreen wiper rack tube.
    10.Loosen fully 4 nuts securing backplates to wheel
    boxes and remove windscreen wiper rack tubes.
    11.Remove seals from wheel box spindles.
    12.Remove 2 nuts securing wheel boxes and
    remove sealing washers.
    13.Carefully pull fascia support rail from bulkhead
    sufficiently to remove wheel boxes.
    Refit
    14.Loosen fully but do not remove nuts securing
    wheel box back plates.
    15.Grease wheel boxes.
    16.Fit wheel boxes, fit sealing washers and tighten
    nuts to5 Nm (3.7 lbf.ft).
    17.Fit spindle seals.
    18.Fit wiper rack tubes and tighten wheel box back
    plate nuts sufficiently to hold tubes. Tighten
    wheel box back plate nuts to6 Nm (4 lbf.ft)
    after fitting windscreen wiper motor.
    19.Align washer tube to rack tube and secure with
    cable ties.
    20.Align fascia support rail and secure with screws.
    21.Fit steering column support bracket and tighten
    bolt and nut and bolt to45 Nm (33 lbf.ft).
    22.Fit demister duct to tube, align relay bracket and
    secure duct with screws.
    23.Position heater fan switch and secure with
    screws.
    24.Fit wiper motor and drive rack.See this
    Section.
    25.Fit steering column nacelle.See STEERING,
    Repair.
    26.Connect battery negative lead.See
    ELECTRICAL, Repair.RELAY - WIPER DELAY - FROM 02MY
    Service repair no - 84.15.37
    Remove
    1.Disconnect battery negative lead.See
    ELECTRICAL, Repair.
    2.Remove 4 screws securing instrument pack and
    release pack from fascia.
    3.Disconnect 2 multiplugs from warning lamp
    panel.
    4.Disconnect instrument pack multiplug from main
    harness.
    5.Remove instrument pack. 
    						
    							84WIPERS AND WASHERS
    6
    REPAIR
    6.Identify and remove relay.
    Refit
    7.Fit relay.
    8.Position instrument pack and connect multiplugs.
    9.Fit instrument pack to fascia and secure with
    screws.
    10.Connect battery negative lead.See
    ELECTRICAL, Repair.MOTOR - WIPER - TAIL DOOR - FROM 02MY
    Service repair no - 84.35.12
    Remove
    1.Remove spare wheel from tail door.
    2.Raise nut cover, remove nut and release wiper
    arm.
    3.Remove nut and collect washer securing wiper
    motor to tail door.
    4.Open tail door.
    5.Remove tail door trim casing.See CHASSIS
    AND BODY, Repair.
    6.Remove bolt securing door locking solenoid to
    tail door.
    7.Pivot both assemblies and withdraw wiper motor
    from tail door.
    8.Disconnect multiplugs from wiper motor.
    9.Remove wiper motor assembly. 
    						
    							WIPERS AND WASHERS
    7
    REPAIR
    NOTE: Do not carry out further
    dismantling if component is removed for
    access only.
    10.Remove 2 bolts securing wiper motor to
    mounting bracket, remove bracket.
    Refit
    11.Fit mounting bracket to motor and tighten bolts
    to10 Nm (7 lbf.ft).
    12.Fit motor spindle to rear door, connect multiplugs
    and push motor fully home. Align motor
    mounting bracket with solenoid mounting
    bracket, fit bolt and tighten to10 Nm ( 7 lbf.ft ).
    13.Fit rear door trim casing.See CHASSIS AND
    BODY, Repair.
    14.Fit washer and nut to rear wiper assembly,
    tighten nut to3 Nm (2.2 lbf.ft).
    15.Fit wiper arm to spindle, align blade to glass and
    tighten nut to17 Nm (13 lbf.ft).
    16.Close nut cover.
    17.Fit spare wheel and tighten nuts to45 Nm (33
    lbf.ft).RELAY - TAIL DOOR WIPER - FROM 02MY
    Service repair no - 84.35.38
    Remove
    1.Remove tail door trim casing.See CHASSIS
    AND BODY, Repair.
    2.Remove rear wiper motor relay.
    Refit
    3.Fit relay.
    4.Fit tail door trim casing.See CHASSIS AND
    BODY, Repair. 
    						
    							84WIPERS AND WASHERS
    8
    REPAIR 
    						
    							86 - ELECTRICAL
    CONTENTS
    Page
    DESCRIPTION AND OPERATION
    SECURITY AND CENTRAL DOOR LOCKING 1....................................................
    SECURITY AND CENTRAL DOOR LOCKING 2....................................................
    ANTI-THEFT ALARM - FROM 02MY 3...................................................................
    IMMOBILISATION SYSTEM - FROM 02MY 12......................................................
    CENTRAL DOOR LOCKING (CDL) - FROM 02MY 15...........................................
    ANTI-THEFT ALARM SYSTEM SELF TEST 17.....................................................
    FASCIA CONSOLE 18............................................................................................
    HEATED FRONT SCREEN - FROM 02MY 20.......................................................
    HEATED FRONT SEATS - FROM 02MY 22..........................................................
    ELECTRIC FRONT WINDOWS - FROM 02MY 24.................................................
    PASSENGER COMPARTMENT FUSE BOX 26.....................................................
    UNDER SEAT FUSE BOX 27.................................................................................
    ADJUSTMENT
    HEADLAMPS - ALIGN BEAM 1..............................................................................
    SOLENOID/MOTOR - FRONT DOOR - ADJUST 1................................................
    REPAIR
    BELT - AUXILLARY DRIVE 1.................................................................................
    HARNESS - INJECTORS 1....................................................................................
    STARTER MOTOR 2..............................................................................................
    CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) - UP TO 02MY 2...................
    ALTERNATOR 3.....................................................................................................
    HORN - LH 4...........................................................................................................
    HEADLAMP 5.........................................................................................................
    LAMP - TAIL 6.........................................................................................................
    RADIO6 ..................................................................................................................
    SPEAKER - FRONT 7.............................................................................................
    SWITCH - TRANSMISSION BRAKE 7...................................................................
    LAMP - FRONT FLASHER 8..................................................................................
    BATTERY - DISCONNECT - FROM 02MY 8..........................................................
    MOTOR & REGULATOR - FRONT DOOR - FROM 02MY 9..................................
    SWITCH - FASCIA - FROM 02MY 10.....................................................................
    HARNESS - FRONT DOOR - FROM 02MY 10.......................................................
    SOLENOID/MOTOR - TAIL DOOR - FROM 02MY 11............................................
    SOLENOID/MOTOR - FRONT DOOR - FROM 02MY 12.......................................
    SOLENOID/MOTOR - REAR DOOR - FROM 02MY 13.........................................
    HARNESS - REAR DOOR - FROM 02MY 14.........................................................
    REVERSE AND FOG GUARD LAMP - BULB 15.................................................... 
    						
    							86 - ELECTRICAL
    CONTENTS
    Page
    LAMP ASSEMBLY - CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) -
    FROM 02MY 16......................................................................................................
    FLASHER UNIT - HAZARD WARNING - FROM 02MY 16.....................................
    RELAY - HEATED FRONT SCREEN - FROM 02MY 17........................................
    RELAY - REAR FOG GUARD - FROM 02MY 18...................................................
    RELAY - STARTER - FROM 02MY 19...................................................................
    SWITCH - HEADLAMP LEVELLING - FROM 02MY 19.........................................
    CIGAR LIGHTER - FRONT - FROM 02MY 20........................................................ 
    						
    							ELECTRICAL
    1
    DESCRIPTION AND OPERATION SECURITY AND CENTRAL DOOR LOCKING
    SYSTEM - FROM 02MY
    The following description details the functionality and operation of the 10AS Security and Central Door Locking
    (CDL) System fitted to 2002MY Defender. The system contains some new features and also retains some
    features from previous Defender models. The alarm system and CDL system are controlled by the 10AS anti-theft
    alarm ECU.
    New door lock barrels are introduced and use the same key as the ignition switch barrel, thereby eliminating the
    requirement for a separate key for the doors.
    NOTE: Some markets will only have some of the features described and some will have no
    security or central door locking functions.
    The security system comprises the following components:
    10AS anti-theft alarm ECU
    Remote handset transmitters
    Transponder coil
    Volumetric sensor
    CDL actuators
    Bonnet switch
    Driver’s door key barrel switch
    Door switches
    Bonnet switch
    Battery Backed-Up Sounder (BBUS) or alarm sounder
    Security LED
    Engine immobilised warning lamp
    Direction indicators 
    						
    All Land Rover manuals Comments (0)

    Related Manuals for Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual