Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual

60FRONT SUSPENSION
2
DESCRIPTION AND OPERATION 

FRONT SUSPENSION
1
REPAIR PANHARD ROD - FROM 02MY
Service repair no - 60.10.07.
Remove
1.Remove fixings at mounting arm.
2.Remove fixings at axle bracket.
3.Remove panhard rod.
4.Using a suitable length of steel tubing, press out
flexible bushes. Ensure tubing locates on outer
edge of bush and not on rubber inner.
Refit
5.Fit replacement bushes.
CAUTION: Apply pressure to outer edge of
bush, and not rubber inner.
6.Fit panhard rod to axle bracket and mounting
arm. Tighten fixings to230 Nm (170...

60FRONT SUSPENSION
2
REPAIR 12.Knock back staking and using a suitable socket,
remove and discard hub nut.
13.Remove washer from hub.
14.Remove hub and brake disc assembly complete
with bearings.
15.Remove outer bearing and spacer from hub.
16.Remove grease seal and inner bearing from
hub.
17.Remove inner and outer bearing tracks from
hub.
Refit
18.Clean hub and bearing locations.
19.Fit inner and outer bearing tracks to hub.
20.Pack inner bearing with grease and fit to hub.
21.Fit new seal flush with...

FRONT SUSPENSION
3
REPAIR End Float (mm) Spacer size
(mm)Colour code
0.00 15.5 Purple
0.025 15.4 Yellow
0.050 15.4 Yellow
0.075 15.4 Yellow
0.10 15.3 Red
0.125 15.3 Red
0.150 15.3 Red
0.175 15.2 Blue
0.200 15.2 Blue
0.225 15.2 Blue
0.250 15.2 Blue
0.275 15.1 Green
0.300 15.1 Green
0.325 15.1 Green
0.350 15.1 Green
0.375 15.0 Black
0.400 15.0 Black
0.425 15.0 Black
0.450 15.0 Black
0.475 14.9 White
0.500 14.9 White
0.525 14.9 White
0.550 14.9 White 

64 - REAR SUSPENSION
CONTENTS
Page
REPAIR
BEARING - REAR HUB 1....................................................................................... 

REAR SUSPENSION
1
REPAIR BEARING - REAR HUB
Service repair no - 64.15.14
Remove
1.Raise rear of vehicle.
WARNING: Support on safety stands.
2.Remove rear road wheel.
3.Remove 2 bolts securing brake caliper to hub.
4.Release caliper from disc and tie aside.
5.Remove 5 bolts securing axle shaft.
6.Remove axle shaft and discard gasket.
7.Knock back staking, and using a suitable socket,
remove and discard stake nut.
8.Remove hub nut washer.
9.Remove hub and brake disc assembly complete
with bearings....

64REAR SUSPENSION
2
REPAIR 25.If end float is present refer to table for correct
spacer and change spacer as necessary.
26.When no end float is evident, remove the dial
gauge and mounting bracket.
27.Stake the hub nut.
28.Clean hub and axle shaft faces.
29.Fit new driving member gasket.
30.Position driving member to hub and tighten new
bolts to65 Nm (48 lbf.ft).
31.Fit original shim(s) to drive shaft and secure with
circlip.
32.Position caliper to hub, fit bolts and tighten to82
Nm (61 lbf.ft).
33.Fit...

REAR SUSPENSION
3
REPAIR End Float (mm) Spacer size
(mm)Colour code
0.00 15.5 Purple
0.025 15.4 Yellow
0.050 15.4 Yellow
0.075 15.4 Yellow
0.10 15.3 Red
0.125 15.3 Red
0.150 15.3 Red
0.175 15.2 Blue
0.200 15.2 Blue
0.225 15.2 Blue
0.250 15.2 Blue
0.275 15.1 Green
0.300 15.1 Green
0.325 15.1 Green
0.350 15.1 Green
0.375 15.0 Black
0.400 15.0 Black
0.425 15.0 Black
0.450 15.0 Black
0.475 14.9 White
0.500 14.9 White
0.525 14.9 White
0.550 14.9 White