Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual

41TRANSFER GEARBOX
10
REPAIR Refit
8.Clean oil seal recess.
9.Lubricate new input shaft oil seal with transfer
gearbox oil.
10.Fit oil seal usingLRT-41-012.
NOTE: Use end of tool marked ’FRONT’ to
fit seal.
11.Position drive flange, fit new felt and steel
washers.
12.PositionLRT-51-003fit new drive flange nut and
tighten to148 Nm (109 lbf.ft).
13.Align marks and position front propeller shaft to
output flange. Fit new nuts and tighten to48 Nm
(35 lbf.ft).
14.Fit underbelly panel.See CHASSIS AND
BODY,...

TRANSFER GEARBOX
11
REPAIR
3.Remove screw securing brake drum.
4.Remove brake drum.
5.Restrain transfer gearbox drive flange using
LRT-51-003, remove and discard drive flange
nut, remove and discard steel and felt washers.
6.UsingLRT-99-500if necessary, remove drive
flange from transfer gearbox.
7.Remove and discard rear output shaft oil seal
from transfer gearbox.
Refit
8.Clean seal recess.
9.Lubricate new oil seal with transfer gearbox oil. 

41TRANSFER GEARBOX
12
REPAIR
10.Fit new seal usingLRT-41-012.
NOTE: Use end of tool marked’REAR’to
fit seal.
11.Position drive flange, fit new felt and steel
washers.
12.PositionLRT-51-003fit and tighten new drive
flange nut to148 Nm (109 lbf.ft).
13.Position brake drum and tighten screw.
14.Tighten adjuster bolt to25 Nm (18 lbf.ft)then
back off 1 1/2 turns.
15.Check that brake drum is free to rotate.
16.Fit propeller shaft.See PROPELLER SHAFTS,
Repair.
17.Top-up transfer gearbox oil.GASKET - REAR OUTPUT...

TRANSFER GEARBOX
13
REPAIR SWITCH - LOW DETECT
Service repair no - 41.30.05
Remove
1.Remove battery cover.
2.Disconnect battery negative lead.
3.Remove gear lever knobs.
4.Remove gearbox tunnel carpet.
5.Remove gear lever(s) gaiter.
6.Release and remove insulation pad from around
gear levers.
7.Remove 2 screws securing relay/fuse panel and
collect 2 spacers.
8.Release bulkhead carpet from LH side of tunnel
and move aside.
9.Remove 2 bolts securing hand-brake lever to
body and move lever aside.
10.Remove...

41TRANSFER GEARBOX
14
REPAIR 

47 - PROPELLER SHAFTS
CONTENTS
Page
REPAIR
PROPELLER SHAFT - FRONT 1...........................................................................
PROPELLER SHAFT - REAR 1..............................................................................
OVERHAUL
PROPELLER SHAFT - FRONT 1...........................................................................
PROPELLOR SHAFT - REAR 2............................................................................. 

PROPELLER SHAFTS
1
REPAIR PROPELLER SHAFT - FRONT
Service repair no - 47.15.02
Remove
1.Remove underbelly panel.See CHASSIS AND
BODY, Repair.
NOTE: To remove the underbelly panel,
the propeller shaft has to be released from
the front differential flange.
2.Mark propeller shaft to transfer gearbox.
3.Remove 4 nuts securing propeller shaft to
transfer gearbox flange.
4.Remove propeller shaft.
Refit
5.Clean propeller shaft flanges and mating faces.
6.Position propeller shaft to transfer gearbox
flange and...

47PROPELLER SHAFTS
2
REPAIR Refit
7.Grease propeller shaft universal joints.
8.Grease propeller shaft spline.
9.Clean propeller shaft flange mating faces.
10.Fit propeller shaft to park brake flange bolts.
NOTE: Ensure relationship marks align.
11.Position propeller shaft to rear axle flange and fit
bolts.
12.Fit nuts and bolts securing propeller shaft to rear
axle flange and tighten to48 Nm (35 lbf.ft).
NOTE: Rotation of propeller shaft may be
required during the above procedure.
13.Fit nuts securing...

PROPELLER SHAFTS
1
OVERHAUL PROPELLER SHAFT - FRONT
Service repair no - 47.15.11
Remove
1.Remove front propeller shaft.See Repair.
2.Thoroughly examine universal joints for signs of
damage or wear.
3.Clean universal joint bearing cups and circlips.
CAUTION: To ensure correct assembly
and reduce possibility of imbalance,
before removing propeller shaft joint mark
position of spider pin relative to journal yoke ears.
4.Remove circlips.
5.Note position and remove grease nipple.
6.Tap yokes to eject bearing...